Preliminary results of Euramet Rockwell comparison between INRiM and UME (EURAMET.M.H-S1.a.b.c) ACTA IMEKO | www.imeko.org December 2020 | Volume 9 | Number 5 | 256 ACTA IMEKO ISSN: 2221-870X December 2020, Volume 9, Number 5, 256 - 260 PRELIMINARY RESULTS OF EURAMET ROCKWELL COMPARISON BETWEEN INRiM AND UME (EURAMET.M.H-S1.A.B.C) C. Kuzu1, A. Germak2, C. Origlia3, E. Pelit4 1 UME, Kocaeli, Turkey, cihan.kuzu@tubitak.gov.tr 2 INRiM, Torino, Italy, a.germak@inrim.it 3 INRiM, Torino, Italy, c.origlia@inrim.it 4 UME, Kocaeli, Turkey, ercan.pelit@tubitak.gov.tr Abstract: A bilateral supplementary comparison between INRiM (National Metrology Institute of Italy) and UME (National Metrology Institute of Turkey) had been decided to be organized in the field of Hardness Metrology to determine the consistency of the national hardness standards in both countries realizing Rockwell Hardness measurements in accordance with ISO 6508-1:2016 [1] and ISO 6508-3:2015 [2] standards. In this paper the procedure and preliminary measurement results of the bilateral EURAMET supplementary comparison between the two laboratories are explained. Keywords: Hardness, Rockwell, comparison, supplementary 1. INTRODUCTION A bilateral supplementary comparison between INRiM (Istituto Nazionale di Ricerca Metrologica) and UME (TÜBİTAK Ulusal Metroloji Enstitüsü) was carried out in the field of Hardness Metrology to determine the consistency of the national hardness standards used in both countries realizing Rockwell Hardness measurements in accordance with the ISO 6508-1:2016 [1] and the ISO 6508- 3:2015 [2] standards, including the new definition of Rockwell Hardness scales accepted by the CIPM/CCM WGH [3]. The most important and the most widely used Rockwell Hardness scales such as HRA, HRBW and HRC constitute the scope of the comparison which was piloted by INRiM. The blocks used in the comparison as transfer standards were provided by UME. Each NMI measured five hardness levels for HRC and four hardness levels for HRA and HRBW scales on the same transfer standards, using both their own and common indenters which also were provided by UME by providing its own indenters. Measurements were carried out first by UME as the provider of the blocks, then by the pilot laboratory (PL) INRiM, then again by UME for checking the stability of the transfer standards. The NMIs were requested to realize the traceability of each component constituting the hardness scales on their national standards to the base SI units and constitute their uncertainty budgets before the comparison measurements. 2. TRANSFER STANDARDS USED IN THE COMPARISON In the bilateral comparison a total of three sets of hardness reference blocks were used; one set for each hardness scale of HRA, HRBW and HRC, separately. Five blocks for HRC scale and four blocks for each of HRA and HRBW scales, a total of 13 hardness reference blocks were used. The blocks are placed in a wooden protective case during transportation with their anti-rusting paper and original cover provided by their producer. Some information related to the hardness reference blocks used in the comparison and their pictures are given below. Table 1: Hardness reference blocks for HRA scale No Hardness Value Serial Number Producer 1 27 HRA 668-385 YAMAMOTO 2 46 HRA 666-752 YAMAMOTO 3 66 HRA 293-733 YAMAMOTO 4 87 HRA 284-385 YAMAMOTO Table 2: Hardness reference blocks for HRBW scale No Hardness Value Serial Number Producer 1 32 HRBW 668-326 YAMAMOTO 2 53 HRBW 661-029 YAMAMOTO 3 73 HRBW 666-251 YAMAMOTO 4 95 HRBW 666-850 YAMAMOTO http://www.imeko.org/ mailto:cihan.kuzu@tubitak.gov.tr mailto:a.germak@inrim.it mailto:c.origlia@inrim.it mailto:ercan.pelit@tubitak.gov.tr ACTA IMEKO | www.imeko.org December 2020 | Volume 9 | Number 5 | 257 Table 3: Hardness reference blocks for HRC scale No Hardness Value Serial Number Producer 1 25 HRC 492-096 YAMAMOTO 2 36 HRC 489-678 YAMAMOTO 3 45 HRC 369-719 YAMAMOTO 4 57 HRC 454-774 YAMAMOTO 5 67 HRC 486-336 YAMAMOTO The pictures of the transfer standards used in the comparison with their nominal hardness values and serial numbers are given below. Their surfaces were cleaned with soft material before and after measurements when it is needed. S/N: 668-385, 27 HRA S/N: 666-752, 46 HRA S/N: 293-733, 66 HRA S/N: 284-385, 87 HRA Figure 1: Transfer Standards for HRA scale S/N: 668-326, 32 HRBW S/N: 661-029, 53 HRBW S/N: 666-251, 73 HRBW S/N: 666-850, 95 HRBW Figure 2: Transfer Standards for HRBW scale S/N: 492-096, 25 HRC S/N: 489-678, 36 HRC S/N: 369-719, 45 HRC S/N: 454-774, 57 HRC S/N: 486-336, 67 HRC Figure 3: Transfer Standards for HRC scale 3. COMPARISON PROCEDURE It was requested that each participant shall assure that the national standards to be used in the comparison at least were in accordance with the ISO 6508-1:2016 [1] and the ISO 6508-3:2015 [2] standards. Under these circumstances the components to be calibrated/verified are as follows; • Force (preliminary load, total load, preliminary load after removal of the additional load). • Testing cycle (in accordance with the new definition of HRC scale accepted by the CCM WGH [3] or at least in accordance with the ISO 6508-1:2016 [1] and the ISO 6508-3:2015 [2] standards). • Indenter geometrical parameters (in accordance with the ISO 6508-3:2015 [2] standard). • Depth measurement system (in accordance with the ISO 6508-3:2015 [2] standard). Beside management of calibration of the components given above, the blocks were placed in the laboratory one day before the measurements for temperature equilibrium. The measurement steps realized during the comparison measurement are as follows; • Before starting the measurements, it was assured that the standardizing machines were working properly in accordance with their design parameters and the relevant ISO standards’ requirements. http://www.imeko.org/ ACTA IMEKO | www.imeko.org December 2020 | Volume 9 | Number 5 | 258 • It was assured that the anvil where the blocks are seated on and both surfaces of the reference blocks were clean. • It was assured that the relevant scale and related indenter and other requirements were mounted/selected etc. • The ambient temperature was recorded. • Two sets of 7 measurements (with the two indenters, one common and one own) uniformly distributed on the surface of the block were made and recorded on the data form. • The ambient temperature was recorded. Seven measurements were carried out: the first two were discarded in order to eliminate the effects coming from adaptation of the machine and the blocks. In the calculations the last five indentations were taken into consideration. The first two indentations were recorded but not used in the calculations. 4. REFERENCE VALUES OF INFLUENCE PARAMETERS In the calibration of hardness reference blocks the calibration laboratories realize this work in accordance with some internationally defined standards or accepted definitions. To perform measurements under the same or very similar conditions by the participants it has been significant to agree on reference values of the influence parameters and testing cycles and realize them as much as possible to have more comparable reference systems. Table 4: Reference Values for Rockwell Hardness Scales HRA, HRBW and HRC In this comparison the reference values were chosen according to the HRC definition decided by the CIPM/CCM WGH [3]. Deviations from these values were taken into the uncertainty calculations. Table 4 includes the reference values and measurement cycle used in the HRA, HRBW and HRC measurements and Figure 4 shows the measurement cycle for HRA, HRBW and HRC. Figure 4: Identification of the HRA, HRBW and HRC Measurement Cycle [3] 5. ELABORATION OF THE RESULTS As its being a supplementary comparison, there is no possibility to assign a reference value linked to an internationally accepted reference. In line with this situation, each laboratory recorded the measurement results and uncertainty values in the data sheet provided in the annex of the Technical Protocol for each hardness reference block. The pilot laboratory was responsible for collecting the measurement data from the participants, compiling, elaboration and preparing the reports. The measurement results were used to compute the Comparison Reference Value (CRV), degrees of equivalence (DoE) with the CRV and En ratios. The calculation is shown in following steps and made by making use of the following equations. • Calculation of the Comparison Reference Value (CRV) The pilot laboratory determined CRV by calculating the weighted mean of measurements of the two participants (𝑥𝑟𝑒𝑓 ) by making use of the following equation, 𝑥𝑟𝑒𝑓 = 𝑥1 𝑢 2(𝑥1)⁄ + ⋯+ 𝑥𝑛 𝑢 2(𝑥𝑛)⁄ 1 𝑢2(𝑥1)⁄ + ⋯+ 1 𝑢 2(𝑥𝑛)⁄ (1) • The uncertainty of the CRV ( 𝑥𝑟𝑒𝑓 ) was calculated by the following expression, • 1 𝑢2(𝑥𝑟𝑒𝑓) = 1 𝑢2(𝑥1) + ⋯+ 1 𝑢2(𝑥𝑛) (2) where, 𝑥𝑖 : measured value of participating institute, i (i = 1, 2, ..., n) 𝑢(𝑥𝑖) : standard uncertainty of 𝑥𝑖 http://www.imeko.org/ ACTA IMEKO | www.imeko.org December 2020 | Volume 9 | Number 5 | 259 𝑢(𝑥𝑟𝑒𝑓) : standard uncertainty of 𝑥𝑟𝑒𝑓 • The deviation from the CRV is calculated by, 𝑑𝑖 = 𝑥𝑖 − 𝑥𝑟𝑒𝑓 (3) • The uncertainty of this deviation at a 95% level of confidence is, 𝑈(𝑑𝑖) = 𝑘 ∙ 𝑢(𝑑𝑖) (4) Where u(di ) is calculated by, 𝑢2(𝑑𝑖) = 𝑢 2(𝑥𝑖) − 𝑢 2(𝑥𝑟𝑒𝑓) (5) and 𝑘 = 2. • The coefficient En is the equivalence between the measurements of participating institutes, is calculated as given below, 𝐸𝑛 = 𝑥𝑖 − 𝑥𝑟𝑒𝑓 √𝑈2(𝑥𝑖) − 𝑈 2(𝑥𝑟𝑒𝑓) (6) where, 𝑈(𝑥𝑖) = 𝑘 ∙ 𝑢(𝑥𝑖) (7) 𝑈(𝑥𝑟𝑒𝑓) = 𝑘 ∙ 𝑢(𝑥𝑟𝑒𝑓) (8) • The xi is equivalent with xref (CRV) at 95% confidence level, if |𝐸n| ≤ 1, 6. COMPARISON RESULTS In this comparison the degree of equivalence of each participant with respect to the CRV was calculated. This calculation comprises calculation the deviation of each participant from the CRV and the associated uncertainty of this deviation. Also the En ratios were also calculated for each hardness scale and level. The two participants declare consistent uncertainty values and measurements results are in a significant consistency with each other. Below you can see the tabular and graphical interpretation of the measurement results and calculations. Table 5: DoE of INRiM and UME (wrt. CRV) – HRA – common indenter Table 6: DoE of INRiM and UME (wrt. CRV) – HRBW – common indenter Table 7: DoE of INRiM and UME (wrt. CRV) – HRC – common indenter Table 8: DoE of INRiM and UME (wrt. CRV) – HRA – own indenter Table 9: DoE of INRiM and UME (wrt. CRV) – HRBW – own indenter Table 10: DoE of INRiM and UME (wrt. CRV) – HRC – own indenter In regard to the calculations shown in the tables above the graphical representations are as shown below. Figure 5: Deviations of INRiM and UME values from the CRV with the associated expanded uncertainty – HRA – common indenter http://www.imeko.org/ ACTA IMEKO | www.imeko.org December 2020 | Volume 9 | Number 5 | 260 Figure 6: Deviations of INRiM and UME values from the CRV with the associated expanded uncertainty – HRBW – common indenter Figure 7: Deviations of INRiM and UME values from the CRV with the associated expanded uncertainty – HRC – common indenter Figure 8: Deviations of INRiM and UME values from the CRV with the associated expanded uncertainty – HRA – own indenter Figure 9: Deviations of INRiM and UME values from the CRV with the associated expanded uncertainty – HRBW – own indenter Figure 10: Deviations of INRiM and UME values from the CRV with the associated expanded uncertainty – HRC – own indenter 7. SUMMARY At the end of the bilateral comparison between INRiM and UME in the most widely used Rockwell hardness scales HRA, HRBW and HRC is completed without any unexpected phenomena in any stage of it. The participating institutes declared similar uncertainty values and there was a significant consistency between the measured values of the transfer standards. The comparison reference values (CRVs), the deviation value of INRiM and UME from the CRV and their uncertainties, dINRiM, dUME, Ud-INRiM, Ud-UME, and En ratios were calculated and shown in Tables 5 to 10 and Figures 5 to 10 in the Comparison Results. In some cases, the degrees of equivalence for the results obtained by the common indenter is greater than the degree of equivalence for the results obtained by the own indenters. This is probably because of a bias in our machine in that scale/range but still within the uncertainty declared. The degrees of equivalence show a significant consistency between INRiM and UME hardness standards in HRA, HRBW and HRC Rockwell hardness scales and this comparison is supporting the present and possible new CMC submissions. 8. REFERENCES [1] EN ISO 6508–1:2016, Metallic Materials–Rockwell Hardness Test–Part1: Test Method (scales A, B, C, D, E, F, G, H, K, N, T). [2] EN ISO 6508–3:2015, Metallic Materials–Rockwell Hardness Test - Part3: Calibration of Reference Blocks (scales A, B, C, D, E, F, G, H, K, N, T). [3] https://www.bipm.org/wg/CCM/CCM- WGH/Allowed/International_definitions/HRC_defi nition.pdf [4] http://www.ltf.it/en/prodotti.php?b=3&c=636&p=3 361 [5] EURAMET/cg–16/v.02, Guidelines on the Estimation of Uncertainty in Hardness Measurements, 2011. [6] JCGM 100:2008, Evaluation of measurement data– Guide to the expression of uncertainty in measurement. http://www.imeko.org/ https://www.bipm.org/wg/CCM/CCM-WGH/Allowed/International_definitions/HRC_definition.pdf https://www.bipm.org/wg/CCM/CCM-WGH/Allowed/International_definitions/HRC_definition.pdf https://www.bipm.org/wg/CCM/CCM-WGH/Allowed/International_definitions/HRC_definition.pdf http://www.ltf.it/en/prodotti.php?b=3&c=636&p=3361 http://www.ltf.it/en/prodotti.php?b=3&c=636&p=3361