AP04_2web.vp 1 Introduction One of the main tasks during the introduction stage of aeroplane design is to determine the basic aeroplane perfor- mance. One of the input is the thrust curve of the power plant – available thrust versus flight velocity. The optimisation procedure requires combinations of suitable engines and pro- pellers offered on the market to compare different thrust curves and, consequently, aircraft performance. Designers of small sport aircraft very often have only the shape and the number of propeller blades without any aerodynamic characteristics. It is evident that very sophisticated and precise numerical methods (helix vortex surfaces or sophisticated solutions by means of FEMs of the real flow around the rotating lift surfaces) require large input data files. These conclusions have led the author to present an easy and sufficiently precise procedure for calculating the integral propeller aerodynamic characteristics with minimum demands on geometric and aerodynamic propeller input data. An inspection of various aerodynamic propeller theories indicated that a suitable method can be gained by enhancing Lock’s model of the referential section connected with Bull-Bennett mean lift and drag propeller blade curves. 2 Lock’s propeller model of the referential section Lock’s model [1] considers a referential section on a pro- peller blade located at 70 % of the tip radius to be representa- tive of the total aerodynamic forces acting on the blade (thrust Tbl and tangential force Qbl or lift Lbl and drag Dbl) – see Fig. 1. It is assumed that these forces are configured according to the local relative wind W determined by the incoming flow W0 at this section (composed of tangential sped U and flight speed V ) and induced speed vi. The induced speed is related to lifting line theory. The propeller blade lift and drag expressed by means of the lift and drag coefficient: L W c b rbl l� 1 2 2 0 7 0 7� �( ) . . (1) D W c b rbl d� 1 2 2 0 7 0 7� �( ) . . (2) © Czech Technical University Publishing House http://ctn.cvut.cz/ap/ 103 Acta Polytechnica Vol. 44 No. 2/2004 Preliminary Determination of Propeller Aerodynamic Characteristics for Small Aeroplanes S. Slavík This paper deals with preliminary determination of propeller thrust and power coefficients depending on the advance ratio by means of some representative geometric parameters of the blade at a specific radius: propeller blade chord and blade angle setting at 70 % of the top radius, airfoil thickness at the radius near the tip and the position of the maximum blade width. A rough estimation of the non-linear influence of propeller blades number is included. The published method is based on Lock’s model of the characteristic section and the Bull-Bennett lift and drag propeller blade curves. Lock’s integral decomposition factors and the loss factor were modified by the evolution of the experimental propeller characteristics. The numerical-obtained factors were smoothed and expressed in the form of analytical functions depending on the geometric propeller blade parameters and the advance ratio. Keywords: propeller, propeller aerodynamics, thrust coefficient, power coefficient, propeller efficiency, propeller design. Fig. 1: Lock’s scheme of the referential blade section enables us to write the total thrust of a propeller with z blades as: � �T zT z L Dbl bl bl� � �cos( ) sin( )� � (3) in the form: � �T W b r c cl d� � 1 2 2 0 7 0 7� � �. . cos( ) sin( ) (4) Substitution of apparent relations from Fig. 1 for the resul- tant velocities W: W W V n r n R r i s i s � � � � � � 0 2 0 7 2 2 0 7 2 2 cos( ) ( ) cos( ) ( ) ( . . � � � � � ) cos( ) ,2 �i (5) and the angle of the real incoming flow �: � � � � � � � � � ��� � � � � � � �0 7 0 7 0 7 0 7 . . . . i i r arctg (6) (� is the advanced ratio: � � V n Ds and �0.7 is the blade angle setting) into the expression for the thrust (4) and she use of non dimensional geometry (b b R0 7 0 7. .� , r r R0 7 0 7 0 7. . .� � ) the expression of the propeller thrust coefficient: c T n D T s � � 2 4 (7) is achieved in the final form: c z b r r r T � � � � � � 1 8 0 7 2 0 7 0 7 2 0 7 0 7 . . . . . ( ) cos� � � � � arctg � � � � � � � �c cl dcos( ) sin( ) .. .� � � �0 7 0 7 (8) Calculation of the thrust coefficient at given advance ra- tios requires not only the lift cl(�) and drag cd(�) blade curves but also the relationship to determine angle of attack �. Lock [1] developed the induced equation as the dependence of the lift coefficient on the tip loss factor (function of advance ra- tio � and angle � of the real incoming flow): s cl i0 7 4. sin( ) ( )� � �tg (9) where s0.7 is the propeller solidity factor related to the refer- ential section: s z b r r0 7 0 7 0 7 0 72 0 7. . . ., ( . ) .� � � (10) The relations among thrust Tbl and tangential force Qbl acting on the propeller blade and the equivalent blade lift Lbl and drag Dbl forces were designed by Lock [1] in a de- composition form based on the angle of the real incoming flow � at the referential section. This resolution is corrected by integration factors E and F: c s Ec Fcl T M0 7. cos( ) sin( )� �� � (11) c s Fc Ecd M T0 7. cos( ) sin( )� �� � . (12) Torque coefficient cM represents the tangential force due to c M n D z Q r n D M k s s � � � � 2 5 0 7 2 5 . . (13) The introducing of a propeller power P and power coef- ficient cP: c P n D P s � � 3 5 (14) provides a constant relation between the power and torque coefficient: c cP M� 2� . Integration factors E and F were de- veloped by Lock in dependence on the advance ratio: E � � 3 276 4 336 2 . . � (15) F E r r� � 2 0 7 0 7 0 7 . ., ( . ) . (16) Decomposition equations (11) and (12) can be used for an inverse procedure to calculate the thrust and power coeffi- cient by means of the integration factors and blade lift and drag curves: c s E c c c T l d l� � � � � � � � � 0 7 1 . cos( ) ( ) ( ) ( )� � � � tg tg tg2 (17) � � � � c c s c c F P M d l� � � � 2 2 1 0 7� � � � � . ( ) cos( ) ( ) tg tg2 . (18) 3 Lift and drag of the propeller blade Bull and Bennett [2] published the lift and drag propeller blade curve gained by an applying Lock’s scheme (11) and (12) to a set of experimental propeller aerodynamic charac- teristics. To calculate the induced values the set of Lock’s induced equation (9) and the decomposition relation (11) for the lift was used. The results of the calculations were pre- sented in [2] and are shown in Fig. 2. These curves represent different RAF-6 section propellers covering a wide range of 104 © Czech Technical University Publishing House http://ctn.cvut.cz/ap/ Acta Polytechnica Vol. 44 No. 2/2004 Fig. 2: Propeller blade lift and drag curve setting angles and advance ratios. The tip Mach number never reached 0.7. The mean values of the lift and drag blade curve are de- scribed by simple linear and quadratic forms – [2]: c c l l � � � � � � � 0 4996 01096 4 98 0 9867 0 0001 0 0024 . . . . . . � � � � � 2 4 98� � � �. (19) cd � � �0 0258 0 00318 0 00173 2. . .� � (20) 4 Modification of Lock’s method There are at least three reasons for improving Lock’s pro- cedure to obtain a more effective and accurate method for quick preliminary calculations of integral propeller aerody- namic characteristics. 1) Lock’s loss factor (�, �) is given only in tabular form, and requires interpolation procedures. 2) The blade geometry represented by the referential section (b0.7 and �0.7) is too reduced to affect the entire propeller acceptably. 3) Lock’s method involves a number of blades in linear form. Use was made of experimental thrust and power coeffi- cients and a presumption of the Bull-Bennett lift and drag blade curve independence of the geometry and flight regime (fixed curves in Fig. 2 for all types of propellers) to meet the above outlined requirements. Eleven two-blade propellers with RAF-6 sections were involved in the calculations. Two other geometric parameters were added: blade thickness at 90 % of the propeller tip radius – t0.9 and the position (radius) of the maximum blade chord – rmax. All of the geometric pa- rameters and the tip Mach numbers M are presented in Ta- ble 1, where t t b0 9 0 9 0 9 100. . .( )� and r r Rmax max� . 5 Induced velocity Lock’s expression for the thrust coefficient (8) with Bull-Bennett lift (19) and drag (20) blade curves was equal to the experimental thrust and numerically solved the unknown induced angle �iexp for the corresponding advance ratio and blade geometry: � �c c z b r c c cT T y x T� � � � 2 0 7 0 7 0 7 0 , , , , , ( ), ( ),. . . exp . � � � � � � � 7 0 7 � �arctg � � � r i . . (21) The calculated induced angles �iexp were then used to determine of the loss factor directly from Lock’s induced equation (9): � � � � s cl i 0 7 4 . ( ) sin( ) ( )tg . (22) A three-step procedure was used to simulate the influence of the blade geometric parameters on the induced values. The first step smoothed the loss factor only as a function of the advance ratio and induced angle. Subsequently this ana- lytical expression of the loss factor was used to calculate in- duced angles �i by solving the induced equation (9) for all the experimental propellers. Finally, these induced angles �i were correlated with the experimental set �iexp. The function of the smooth loss factor that approximates the numerical results was stated in the form: � � � � 1 a bi i (23) with coefficients: a � �� � �0 3254 0 3529 0 4449 2. . . (23a) b � �� � �0 8213 0 0854 0 0628 2. . . . (23b) A comparison of experimental set of the induced angles �iexp with induced angles �i calculated by means the smooth loss factor showed differences that were evaluated by regres- sion analysis into the final linear correction function: � � �i i iA Bexp � � �cor (24) A s r� � � �1088 0 0149 174 0 4620 7 0 7. . . .. . max� (24a) B t� �1 286 0 113 0 9. . . . (24b) This linear expression gives a good approximation in the region of higher angles. In order to keep the simple linear correlation through all the angles, a slightly different form based on coefficients A (24a) and B (24b) is used for a range of small induced angles: � � � �i i i i A B� � � � � �0 5 1 3 0 5 0 65. : . . .exp cor (25) 6 Integral factors The calculated experimental induced angles �iexp can also be used to express more precisely the integral factors E and F of Lock’s decomposition equations (11) and (12). Such modi- fied factors are necessary for more accurate calculations of the thrust and power (torque) coefficients directly with use of Lock’s decomposition equations (17) and (18). The integral factors were explicitly derived from decomposition equations (11) and (12): E s c F c c l P T � �2 2 0 7� � � � . sin( ) cos( ) (26) � � � � F s c c c d l P � � � 2 0 7� � � � � . ( ) cos( ) sin( ) ( ) tg tg . (27) © Czech Technical University Publishing House http://ctn.cvut.cz/ap/ 105 Acta Polytechnica Vol. 44 No. 2/2004 s0.7 [1] t0 9. [%] rmax [1] �0.7 [°] M Ref. M 337 0.0620 10.5 0.313 14.60 0.45 0.5 0.55 [3] M60-180 0.0568 13.4 0.355 18.77 0.5 0.6 0.7 [3] M60-130 0.0606 13.5 0.320 15.74 0.5 0.6 0.7 [3] M30-011 0.0576 11.7 0.365 12.66 0.5 0.6 0.7 [3] R503-2V 0.0502 13.8 0.300 10.59 0.5 0.6 0.7 [3] M30-04A 0.0605 12.0 0.335 11.53 0.5 0.6 0.7 [3] N5868-15 0.0596 8.3 0.500 16.06 0.46 [4] N5868-25 0.0596 8.3 0.500 21.06 0.46 [4] N3647-15 0.0888 8.3 0.500 16.06 0.46 [4] N3647-25 0.0888 8.3 0.500 21.06 0.46 [4] VR 411 0.0947 6.4 0.680 9.50 0.6 [5] Table 1: Set of experimental propellers The numerical dependences of the two factors on the blade geometry and flight regime were obtained by using the set of experimental induced angles �iexp in the expressions (6) for angles � and � and introducing these angles with the cor- responding experimental values of thrust and power coeffi- cients into equations (26) and (27). The numerical results were smoothed by the following functions: E a b cE E E� � �� � 2 (28) F a b cF F F � � � 1 � �( ) (29) with parameters describing the influence of the blade geome- try and also partly the flight regime: a b c a b E E E F � � � � � � � 0 565 0 0825 0 0375 0 639 18189 0 7 . , . , . . . ,. b F b a F b F m F r m � � � � � � 0 965 0 393 0 9731 0 027 0 7 0 7 0 7 . , . . . . . . � � 0 414 0182 0 0234 0 0475 10777 0 9 0 7 . . . . . max . . � � � m m r t b � � � � � 0 7 0 7 01 0165 0 9 8676 2 . . . , . : : ( . . � � � � � � � � � � � � � � r m r F r F c c b 542 1 9144 1 2 0 7 3 )( ) ( . )( ). � � � � � � � � � r rb (29a) The analysis confirmed the independence of the E factor from the propeller geometry in acceptance with Lock’s origi- nal model. 7 Number of blades Lock’s scheme considers the linear dependence on the number of blades with the use of the solidity factor (10) both in the tip loss factor (22) and in the relations for thrust (17) and power (18) coefficients derived from the decomposition equations. The linear model gives thrust and power coeffi- cients that are higher than they are in reality, and the propel- ler propulsive efficiency does not depend on the number of blades. To preserve the simplicity of the developed procedure for two-blade propellers, an initial correction of the linear model was designed on the basis of the evolution of experimental thrust and power coefficients. By comparing different blade propellernumber having the same blade geometry [4], it was found that the mean value of the rate between the thrust (power) per blade of a two-blade propeller and a z-blade pro- peller systematically increases from 1 (z � 2) to higher values ( z > 2). The analytical expressions of the mean thrust KT and power KP ratio are as follows: K c z c z z z z T T T � � � � � � � �� ( ) ( ) . . . . 2 2 0 837 0 08583 1 5 10 3 3333 2 33 10 4 3� � z (30) K c z c z z z z P P P � � � � � � � �� ( ) ( ) . . . 2 2 0 764 016533 27 10 016663 2 6 10 4 3� � z . (31) The ratio KT(z) and KP(z) can therefore be used as conver- sion factors between two-blade and z-blade propeller thrust and power coefficients: c z c z z K T T T ( ) ( ) � � 2 2 (32) c z c z z K P P P ( ) ( ) � � 2 2 . (33) In order to ensure the correct internal calculation of a two-blade propeller even if the right solidity factor (10) of the z-blade propeller is given, an effective solidity factor must be considered during the calculation: s s z0 7 0 7 2 . .ef � (34) 8 Calculation procedure 1) Geometric input data: referential section (chord, setting angle) – b R0 7. [1], �0.7 [°] relative thickness – ( ). .t b0 9 0 9 100 [%] position of the max. blade chord – r Rmax [1] number of blades – z 2) Flight regime input: advance ratio – � [1] 3) Calculation of the effective solidity factor – (34) 4) Solution of the induced angle – the root of the transcen- dent induced equation (22) with the modified loss factor (23), (blade lift curve (19) is required) 5) Linear correction of the induced angle – (24) and (25) 6) Calculation of the modified integral factors E and F – (28) and (29) 7) Calculation of the thrust and power coefficient with the ef- fective solidity factor – (17) and (18), (blade lift and drag curves (19) and (20) are required) 8) Conversion of the gained thrust and power coefficients by means of the KT and KP factors with respect to the number of blades – (32) and (33) 9) Calculation of the propulsive efficiency: � �� ( )c cT P [1] (or � � 0 8 3 2. ( )c cT P in case of � � 0) 9 Validity It was proved by systematic reversal calculations of the experimental propeller set, Table 1, that the maximum rela- tive error of both thrust and power coefficients is less than 10 % and the mean error is about 5 %. These differences are valid from the start regime up to flight regimes with maximum propeller efficiency. The range of geometric pa- rameters that ensures a relative error limit of 10 % can therefore be directly estimated from the data in Table 1: blade width b R0 7 0 09 0 22. ( . . )� � , blade angle setting j0 7 9 23. ( )� � , maximum blade width r Rmax ( . . )� �0 3 0 7 and airfoil thickness ( ) ( ). .t b0 9 0 9 100 6 14� � %. The tip Mach number should not exceed 0.75. All analy- ses were performed with RAF-6 blade airfoil propellers. 106 © Czech Technical University Publishing House http://ctn.cvut.cz/ap/ Acta Polytechnica Vol. 44 No. 2/2004 10 Examples The first example presents calculations of the two-blade propeller VLU 001 [6] with upper geometric limits of the blade chord and angle setting. The tip Mach number M � 0.45. Numerical results are compared with experimental values. The input geometric parameters are as follows: � blade angle setting at 70 % of the propeller diameter – �0.7 � 24.4 [°], � relative chord of the blade at 70 % of the propeller diame- ter – b0.7/R � 0.227 [1], � relative position of the maximum blade width – rmax/R � 0.535 [1], � relative airfoil thickness at 90 % of the propeller diameter – (t0.9/b0.9) 100 � 8.5 [%]. The thrust and power coefficients are shown in Fig. 3. The propeller efficiency is presented in Fig. 4. The relative error of the power coefficient cP reached about 10 %. The thrust coef- ficient gives better results. The second example shows the possibilities of a para- metric study. Propeller efficiency in a static regime ( � � 0, non-forward movable propeller V � 0 – see Fig. 1) defined as � � 0 8 3 2. ( )c cT P is calculated for the case a two-blade propel- © Czech Technical University Publishing House http://ctn.cvut.cz/ap/ 107 Acta Polytechnica Vol. 44 No. 2/2004 Fig. 4: Efficiency of two-blade propeller VLU 001 Fig. 6: Efficiency of a two-blade propeller at � � 0.2 with different geometric parameters Fig. 3: Thrust and power coefficients of two-blade propeller VLU 001 Fig. 5: Efficiency of a two-blade propeller at � � 0 with different geometric parameters ler with fixed r Rmax , two thickness parameters ( ). .t b0 9 0 9 and four b R0 7. . The results are plotted in Fig. 5 as a function �0.7. Fig. 6 depicts the propulsive efficiency of the same pro- peller at the advance ratio � � 0.2. 11 Conclusion The published method presents a simple and quick calcu- lation procedure for thrust and power propeller coefficients based on Lock’s 2D scheme of the referential section. The nu- merical demands are restricted to the solution of a non-linear algebraic equation to obtain the induced angle. The thrust and power coefficients are consequently calculated directly by explicit analytical algebraic formulae. The aerodynamics characteristics of the propeller are obtained with an acceptable error for preliminary aircraft performance analyses: the maximum relative deviation of both the thrust and the power coefficient does not exceed 10 % from the start regime up to flight regimes with maxi- mum propeller efficiency. The mean error is about 5 %. The range of blade geometric parameters was set to keep the calculations within this error limit. In addition to applications in the small aeroplane industry the presented method is also suitable for student study projects at technical universities with aerospace study programmes. Parametrical input data of the propeller blade geometry and the number of blades enables easy studies of the influence of propeller geometry on the aerodynamic characteristics. This procedure can be further enhanced by considering the tip Mach number effect, the aerodynamics of a blade air- foils and by a more detailed analysis of the influence of blade numbers. Systematic use of FEMs (e.g. FLUENT) can supply the experimental basis. References [1] Lock C. N. H.: A Graphical Method of Calculating the Perfor- mance of an Airscrew. British A. R .C. Report and Memo- randa 1675, 1935. [2] Bull G., Bennett G.: Propulsive Efficiency and Aircraft Drag Determined from Steady State Flight Test Data. Mississippi State University, Dep. of Aerospace Engineering. Society of Automotive Engineers, 1985. [3] Slavík S., Theiner R.: Měření aerodynamických charakteristik vrtulí pro motor M-60 a M-30 v tunelu VZLÚ � 3 m. Czech Technical University in Prague - Faculty of Mechanical Engineering, Department of Aerospace Engineering, Prague 1989. [4] Hartman E. P., Biermann D.: The Aerodynamic Character- istics of Full Scale Propellers Having 2, 3, and 4 Blades of Clark Y and R.A.F. Airfoil Sections. Technical report No. 640, N. A. C. A., 1938. [5] Hacura E. P.: Charakteristiky vrtule VR 411 - 4003. Aero- nautical Research and Test Institute, Prague, 1952. [6] Hacura E. P., Biermann D.: Zkoušky rodiny vrtulí R & M 829 v aerodynamickém tunelu � 3 m. Aeronautical Re- search and Test Institute, Prague, 1949. Doc. Ing. Svatomír Slavík, CSc. phone: +420 224 357 227, +420 224 359 216 e-mail: svatomir.slavik@fs.cvut.cz Department of Automotive and Aerospace Engineering Czech Technical University in Prague Faculty of Mechanical Engineering Karlovo náměstí 13 121 35 Prague 2, Czech Republic 108 © Czech Technical University Publishing House http://ctn.cvut.cz/ap/ Acta Polytechnica Vol. 44 No. 2/2004 Table of Contents Biological Systems Thinking for Control Engineering Design 3 D. J. Murray-Smith Computational Fluid Dynamic Simulation (CFD) and Experimental Study on Wing-external Store Aerodynamic Interference of a Subsonic Fighter Aircraft 9 Tholudin Mat Lazim, Shabudin Mat, Huong Yu Saint Dynamics of Micro-Air-Vehicle with Flapping Wings 15 K. Sibilski The Role of CAD in Enterprise Integration Process 22 M. Ota, I. Jelínek Development of a Technique and Method of Testing Aircraft Models with Turboprop Engine Simulators in a Small-scale Wind Tunnel – Results of Tests 27 A. V. Petrov, Y. G. Stepanov, M. V. Shmakov Developing a Conceptual Design Engineering Toolbox and its Tools 32 R. W. Vroom, E. J. J. van Breemen, W. F. van der Vegte Knowledge Support of Simulation Model Reuse 39 M. Valášek, P. Steinbauer, Z. Šika, Z. Zdráhal The Effect of Pedestrian Traffic on the Dynamic Behavior of Footbridges 47 M. Studnièková Control of Systems of Reservoirs with the Use of Risk Analysis 52 P. Fošumpaur, L. Satrapa A coding and On-Line Transmitting System 56 V. Zagursky, I. Zarumba, A. Riekstinsh Speech Signal Recovery in Communication Networks 59 V. Zagursky, A. Riekstinsh Simulation of Scoliosis Treatment Using a Brace 62 J. Èulík Image Analysis of Eccentric Photorefraction 68 J. Dušek, M. Dostálek A Novel Approach to Power Circuit Breaker Design for Replacement of SF6 72 D. J. Telfer, J. W. Spencer, G. R. Jones, J. E. Humphries Numerical Analysis of the Temperature Field in Luminaires 77 J. Murín, M. Kropáè, R. Fric Computer Aided Design of Transformer Station Grounding System Using CDEGS Software 83 S. Nikolovski, T. Bariæ Recycling and Networking 90 T. Bányai Response of a Light Aircraft Under Gust Loads 97 P. Chudý Preliminary Determination of Propeller Aerodynamic Characteristics for Small Aeroplanes 103 S. Slavík