93- 112 Al-Khwarizmi Engineering Journal, Vol. 11, No. 1, P.P. The Effect of Soil Content, Drilling Parameters Diameter on the Vibration Assessment in the Mauwafak Ali Tawfik* *,**,*** Department (Received Abstract This paper represents a study of the effect of the soil type, the drilling parameters and the drilling tool properties on the dynamic vibrational behavior of the drilling rig and its assessment in the drilling system. So first, an experimental drilling rig was designed and constructed to embrace the numer The experimental work included implementation of the drill according to the difference in the grains size, at different rotational spee (Thrust force), in a way that allows establishing the charts that correlate the vibration acceleration, the rate of penetration (ROP), and the power consumption curves with the depth of drilling. In addition to that the ANSYS Workbench experimental results. And it was also used to model other numerical Keywords: Soil, Vibration, and Drilling Rig 1. Literature Survey In 2000 Tucker and Wang were motivated by the need to understand the complex vibrational states experienced by the active components of a drilling assembly, in order to better control their potential [1]. In 2001 Ashley et al. dealt with the application of the multi-axis vibration chassis (MVC) to measure vibrations in multiple axes and using the achieved data to provide the drilling team with the necessary means to cont proper parameters to minimize specific vibration effects [2]. In 2002 Gui et al. studied the subject of instrumented borehole drilling and using the achieved data from the measured parameters as a tool in subsurface investigation [3]. et al. attempted to explain the complicated behavior of oil well drillstring motion when both torsional stick-slip and lateral whirl vibration are involved [4]. In 2004 Hendriks had focused on the Khwarizmi Engineering Journal, Vol. 11, No. 1, P.P. 93- 112 (2015) The Effect of Soil Content, Drilling Parameters and on the Vibration Assessment in the Drilling Rig Mauwafak Ali Tawfik* Wafa Abd Soud* Rami Safaa Alwan*** Department of Mechanical Engineering / University of Technology E-mail: drmat19853@yahoo.com E-mail: wafaabd_92@yahoo.com E-mail: rami.safaa@yahoo.com (Received 8 April 2014; accepted 15 December 2014) This paper represents a study of the effect of the soil type, the drilling parameters and the drilling tool properties on the dynamic vibrational behavior of the drilling rig and its assessment in the drilling system. So first, an experimental and constructed to embrace the numerical work. he experimental work included implementation of the drill-string in different types of soil with different properties according to the difference in the grains size, at different rotational speeds (RPM), and different weights on bit (WOB) (Thrust force), in a way that allows establishing the charts that correlate the vibration acceleration, the rate of penetration (ROP), and the power consumption curves with the depth of drilling. that the ANSYS Workbench (the 14.0 release) software was used to simulate and verify the t was also used to model other numerical cases with different drill bit diameters. il, Vibration, and Drilling Rig. Wang were motivated by the need to understand the complex vibrational states experienced by the active components of a better control their Ashley et al. dealt with the axis vibration chassis multiple axes and to provide the drilling with the necessary means to control the mize specific vibration Gui et al. studied the subject of instrumented borehole drilling and using the achieved data from the measured parameters as a In 2002 Leine attempted to explain the complicated behavior of oil well drillstring motion when both slip and lateral whirl vibration are In 2004 Hendriks had focused on the analysis of torsional vibrations, lateral vib and the interaction between those vibrations specific experimental drill string set 2005 Mihajlovic had focused on the separate analysis of friction-induced vibration mechanical systems and lateral vibratio systems due to mass-unbalance Piovan and Sampio presented a continuous model to study, by means of finite element discretization, the coupling of extensional, flexural and torsion vibration on a drill string al. modeled the drill string as a cantilever Euler Bernoulli beam, and a tunable vibration absorber (TVA), as a semi active controller, was designed to suppress the forced bending (transverse) vibration during the drilling process Ritto analyzed nonlinear dynamics of the string which included uncertaint 2011 Liao had studied the through combined experimental Al-Khwarizmi Engineering Journal (2015) Drilling Tool Drilling Rig Wafa Abd Soud** University of Technology This paper represents a study of the effect of the soil type, the drilling parameters and the drilling tool properties on the dynamic vibrational behavior of the drilling rig and its assessment in the drilling system. So first, an experimental string in different types of soil with different properties ds (RPM), and different weights on bit (WOB) (Thrust force), in a way that allows establishing the charts that correlate the vibration acceleration, the rate of software was used to simulate and verify the cases with different drill bit diameters. analysis of torsional vibrations, lateral vibrations and the interaction between those vibrations in specific experimental drill string set-up [5]. In Mihajlovic had focused on the separate induced vibrations in flexible mechanical systems and lateral vibrations in rotor unbalance [6]. In 2006 Sampio presented a continuous model to study, by means of finite element discretization, the coupling of extensional, flexural and torsional vibration on a drill string [7]. In 2009 Moradi et led the drill string as a cantilever Euler- Bernoulli beam, and a tunable vibration absorber (TVA), as a semi active controller, was designed to suppress the forced bending (transverse) ion during the drilling process [8]. In 2010 near dynamics of the drill- string which included uncertainty modeling [9]. In Liao had studied the drill-string dynamics combined experimental, modeling and Mauwafak A. Tawfik Al-Khwarizmi Engineering Journal, Vol. 11, No. 1, P.P.93- 112 (2015) 94 numerical effort [10]. In 2012 Rajnauth had focused on reducing the torsional vibration as a result of monitoring and implementing corrective actions [11]. In 2013 Richard Duff proposed an improved physical laboratory model to explore dynamic behaviors associated with vibration, where the model included contact with the borehole wall allowing a range of stabilization geometries while removing bit-formation interaction effects [12]. From the previously published works and papers it was observed that many drilling vibration associated problems were taken into consideration throughout the past years. These problems included the following: • Studying drill-string dynamics. • The effect of non-linearities. • The vibrational behavior states. • Utilizing measured drilling parameters data as an investigation tool. • Vibration analysis. • Vibration monitoring and control systems. • Bit and bearings design. • Finding new ways to model and analyze vibration. So this work can be considered as a first step towards the connecting link in the previously mentioned topics chain. 2. Aims of the Work The main aims of this work were: 1. Designing and constructing an experimental drilling rig. 2. Studying the effect of different soil types on the drilling rig vibration assessment and the rate of penetration (ROP). 3. Studying the effect of drilling parameters (rotational speed & WOB) on the vibration assessment and the (ROP). 4. Studying the effect of the drill-bit size (diameter) on the drilling rig vibration assessment. 3. The Experimental Drilling Rig For the sake of the experimental work an experimental drilling rig was designed and construct as shown in Figure (1), which also can be tuned easily to work as a field drilling rig thanks to its adjustable height due to its removable extension legs. Fig. 1. The experimental drilling rig. The drilling rig basically consists of three main parts: • The Drill-String (Drilling Core). • The Electrical Motor and the Inverter. • The Chassis (Frame). (Details of the experimental rig are shown in appendix (A)). The drill-string represents the mechanical part of the system, and in general its function is to receive and transmit the Weight on bit WOB (Thrust force) and the rotational movement to the drill bit, so that the downhole drilling action by the drill bit can take place. The electrical motor and the inverter can be characterized as the electronic part of the experimental drilling rig system, and it's the one responsible of generating the rotational motion and the torque (drilling energy) and controlling them. The chassis is made of angle iron welded to iron legs. the legs can be extended by adding the extension legs, where the rig is designed in a way that allows us to work on two levels, the first level is for field drilling which can be achieved by abandoning the extension legs, while the second level is for experimental drilling (i.e. drilling in a mold or a container) which can be achieved by adding the extension legs. 4. Instruments Throughout the experimental work it was essential to measure and record the vibration acceleration, the power consumption, and the rate of penetration (ROP), and in order to achieve that piezoelectric charge accelerometers (B&K 4370) were used to measure vibration acceleration which was connected to a charge amplifier (B&K 2635) which was in turn connected to an oscilloscope Mauwafak A. Tawfik Al-Khwarizmi Engineering Journal, Vol. 11, No. 1, P.P.93- 112 (2015) 95 (ADS 1022C) to present the output signal. (See appendix D) Also an Inverter (Hyundai N100plus/015SF) was implemented to control the frequency of the electricity and in turn control the rotational speed of the motor. For measuring the rate of penetration (ROP) a simple mechanism was used which is illustrated in Fig. (2). It consists of a slide bush (part (a)) with an adjustable-length pin (part (b)), and as the drill- string proceeds forehead during the drilling process the pin will be pushed downward with it by the upper slide bush (part (c)), the pin is in turn pointed to a ruler (part (d)) to measure the depth. Fig. 2. Rate of penetration (ROP) measuring mechanism. 5. Soil Samples Analysis For the sake of the experimental work three different soil samples were selected, these samples were then taken to the soil laboratory to examine their texture by performing the following procedure: the first step was to dry each soil sample in the drying oven for (24 hours) to assure that the measured mass is of the soil only (i.e. purely soil without moisture), after that (500 gram) were taken from each sample and washed with water on the No. 200 sieve (75 µm opening size) to primarily separate each sample into coarse grains portion and fine grained one. Later and after drying each portion for another (24 hours) and to be capable of finding out the grains size distribution of each sample a set of sieves was used for the coarse grained portion (grain size > 75 µm), and for the fine grained portion (grain size < 75 µm) the hydrometer analysis was used. 6. Theory of the Drill- String In general vibration whether it was free or forced vibration, whether harmonic, periodic or random, it is basically defined as the oscillatory movement of a body about its equilibrium position. Hereby in this work the vibration in the experimental drilling rig is resulting from the Borehole-Drill bit interaction. Where the non- homogeneity of the soil results in variable drag forces on the drill-bit head, in addition to the contrastive friction forces between the conveyer and the borehole wall. 6.1. The Drill- String Model Let us consider the drill-string as an initially straight slender rotating beam with a circular cross-section (R) and length (L) in the un- deformed state. The beam is referred to an inertial Cartesian system O:XYZ fixed to the undeformed beam. Another Cartesian reference system O:xyz measures the deformation and displacements of the beam. In Figure (3) it is possible to see that the system O:xyz is rotated with respect to the system O:XYZ by means of a typical sequence of rotation angles as usual in rotor-dynamics. Fig. 3. Reference systems and rotation angels. 6.2. Kinetic and Strain Energies The kinetic energy can be expressed in the following form [19]: � = 0.5� �� �� � + � � + � �� + ���� ′� + � ′�� � � + ���� �� + 2���� �� ′� ′� �� … �1� The simplified expression of the strain energy (H), which will be (Hs), can be described in the following form [19]: �� = 0.5 !" �#� + "� ��##� + �##�� +� � $����#�% �� + 0.5 !$�� ��##�# − �′�′′���# +� � " ��#( + �#�#� + �′�#��% �� + 0.5 !"�� ��#�## −� � �##�# + ��#�′���# + 3"��#��##� + �##��% �� …(2) Mauwafak A. Tawfik Al-Khwarizmi Engineering Journal, Vol. 11, No. 1, P.P.93- 112 (2015) 96 The beam is subjected to its own weight, and the external work done by a vertical force due to gravity field can be expressed as [20]: * = ��+ �� ��� � …(3) 6.3. The Numerical Analysis In order to complete the requirements of the numerical analysis which are the drill-string geometry, the boundary conditions including the supports stiffness values (foundation stiffness* (, -(⁄ )), and the loads, the following route was taken which starts with using the AutoCAD 2009 software to achieve the geometry. Then to calculate the supports stiffness values, Beam Deflection formula was used, and the detailed calculations are as follows: 1) the values of the supports reaction forces were calculated as shown in Figure (4) by adapting Beam Deflection formula: /0 = 1234 �5 + 2� 6"�05 27� /� = 8�3� 6"�5 �5� − �� − 3�� Fig. 4. The drill-string free-body-diagram. F = obstruction and friction forces to the bit inserts and bit head surface respectively. (N) R = Supports reactions. (N) Y = Supports deflection. (m) E = Young’s modulus. (Pa) I = Area moment on inertia. (m4) Since the summation of deflection at the supports location is equal to zero, so the value of �8�� can be found (assuming rigid supports). Then by taking the summation of moment about (A), then the summation of forces, the values of �80� 27� �8(� will be obtained respectively. 2) The accelerometers were then attached to the location of the supports, each one at a time, so that the displacement of each support can be found and in turn its stiffness value (K). And finally comes the loads which were calculated as follow; at the beginning the power consumption curves for the experimental cases that have been achieved and for the free-run (idle run) (i.e. drilling with no contact between the drilling tool and the soil) were established, where the difference between the average values for the steady-state portion of them represents the drilling power consumption. And thus the loads were calculated as follows: 9:�;< �9� = =:<>�; �=� ∗ 7+�@2< �;@:4AB/ �C� …(4) 9 = 9:�;)��J ا�/َ A$ك ا��*�� "�& اHھ%Gازي وA= (< ِ &B CA"A/D@ ا��ُ �ة ا�/َ <) =ُ و�ُ ، >);�*": ا�/َ َ ، )ب�را�� �%56") '$ع ا�%ُ �23 دِ ا�+/. *ُ اھ, �"�JD �D ِ حَ وب��ء �J� ُ (< ُاء ا�%!�رب ا��(#H �*(+%Q َا�� R'�!ب�� �;A�%./+ا� � &A� ، َا�� R'�!2 =�$د ا�/َ ح". ان ا�"LTD @A= 2�%Uا &A� ا'$اع &B (< �"�ت ا�%& �/َ %"\ ر�� ا��ُ *ُ وب��2�T ا�,ي، A%Q>�وب6ح��ل ُ ، A%Q>�)ع دورا'"� ُ ب�ُ ، +"+�تZف ح!� ا�/ُ �+� ا�@ اA%Q ِ%W>� 'ِ )ب ذات W$اص ُ A%Q>� � ا�%ُ ُ ��رع اHھ%GازD ]ب(D ، ُ )اق%WH(��ل اROP ( ُ= _ ���>ك ا�ZM%ا�/َ وإ� a�(<. bذ� �= ًZdB ِ%ا� �D �;B ال e �'(ام ب�QANSYS Workbench (the 14.0 release) ُ�� ُة ا�%!�رب ا���g�/ ِh � a;/%وا� �*(+%Q�M%/ ، �;B b�,gو � ا�%ِ D 2"3�%� C ا�Q ُ <�ر�ى ب�(W)*� اj' ا�/َ ح�(ت ��*(+� �