<4D6963726F736F667420576F7264202D20C7CDE3CF20E6DAE1ED20D1EDC7D620D4C8EDC83133372D20313436> Al-Khwarizmi Engineering Journal Al-Khwarizmi Engineering Journal, Vol. 14, No.2, June, (2018) P.P. 137- 146 Theoretical Prediction of Optimum Chilled Water Distribution Configuration in Air Conditioning Terminal Unit Ahmed Abd Mohammed Saleh* Ali Reyadh Shabeeb** Department of Mechanical Engineering/ University of Technology/ Baghdad*،** @yahoo.com60aamsaleh :Email* **Email: alishabeeb.reyadh@gmail.com (Received 2 July 2017; accepted 18 December 2017) https://doi.org/10.22153/kej.2018.12.006 Abstract The distribution of chilled water flow rate in terminal unit is a major factor used to evaluate the performance of central air conditioning unit. In this work, a theoretical chilled water distribution in the terminal units has been studied to predict the optimum heat performance of terminal unit. The central Air-conditioning unit model consists of cooling/ heating coil (three units), chilled water source (chiller), three-way and two-way valve with bypass, piping network, and pump. The term of optimization in terminal unit ingredient has two categories, the first is the uniform of the water flow rate representing in statically permanents standard deviation (minimum value) and the second category is the maximum heat transfer rate from all terminal units. The hydraulic and energy equations governing the performance of unit solved with the aid of FORTRAN code with considering the following parameters: total water flow rate, chilled water supply temperature, and variable valve opening. It was found that the optimum solution of three-way valve case at 8°C water supply temperature, 0.12 kg/s total water flow rate and valve opening order (valve 1: 100%, valve 2: 100% and valve 3: 75%) with total heat rate (987.92 Watt) and standard deviation (1.181E-3). Also, for the two-way valve case the results showed that the optimum condition at 8°C water supply temperature, 0.12 kg/s total water flow rate and valve opening order (valve 1: 75%, valve 2: 75% and valve 3: 50%) with total heat rate and standard deviation (717Watt) and (5.69E-4) respectively. .heat rate ,Standard deviation ,Terminal unit ,way valve-2 ,way valve-3 ,Optimization: Keywords 1. Introduction Cooling is essential for all types of buildings in Iraq; Most of the air- central conditioning (A/C) systems used in commercial and institutional buildings are of large capacity. These systems use chillers for cooling production and a network of chilled water piping for cooling distribution to the individual Air-Handling Units (AHUs) or Fan Coil Units (FCUs). The more cooling capacity of cooling system will be accomplished per liter of chilled water distribution if the chilled-water temperature differentials were 8.3°C or greater [1] and if the chilled water temperature difference between supply and return water to the building’s side becomes smaller than the designed value. The energy for heat distribution system and the total energy consumption in district heating and cooling system plant increases in considerable degrees [2] but the high chilled water temperature, low supply air temperature, and high outside air intake ratio may results in low cooling chilled water return temperature and the bypass bridge is not necessary and can be removed in the consumer chilled water system with the 2-way valve configuration. The removal not only reduces first cost but also operation cost [3]. The chilled water distribution system stability is the basic engineering knowledge for air conditioning engineer; Proper sizing of control valves, layouts, and self-balancing, flow balancing and control the speed of the pump is an important fundamental factor of chilled water Ahmed Abd Mohammed Saleh Al-Khwarizmi Engineering Journal, Vol. 14, No. 2, P.P. 137- 146 (2018) 138 distribution system [4]. Jing jing Liu.et.al (2012)[5] simulated the cooling coil ΔT profiles with different geometric configurations and various water side and air side conditions using an effectiveness-NTU model and found that the existing water side correlations generated significantly different ΔT profiles, with variant geometric configurations, the coil ΔT at full load may be higher, equal, or lower than that at part load, the complexity of cooling coil ΔT characteristics indicates that it is hard to make conclusions about the coil ΔT change with cooling loads. Jin-ping Liu.et.al (2012)[6] built a hydraulic calculation model of pipe network topology, bypass loop hydraulic calculation model and found that when chilled water system is operating in bypass circuit hydraulic adjustable area, pressure difference bypass valve opening and pump operating frequency show an approximately linear relation, which is under little affection of pipe network flow ratio. The aim of this work is to determine theoretically the optimum water flow rate distribution in terminal unit to achieve maximum heat transfer between the water and air sides corresponding to the main parameter effect (flow rate, inlet temperature, and valve opening). 2. Governing Equations In order to investigate the water distribution network in HVAC system, the flow distribution network, pressure drop, heat transfer rate as well as optimization equations were solved using iteration method numerical technique (terminal units), the smallest HVAC system that could be found practically content three circuits model , figure (1a & 1b) shows the schematic diagram of this system. (a) The system with 3-way valve (b) The system with 2-way valve. Fig. 1. a and b: Schematic diagram of the system. Ahmed Abd Mohammed Saleh Al-Khwarizmi Engineering Journal, Vol. 14, No. 2, P.P. 137- 146 (2018) 139 A) Hydraulic model To calculate the head losses in the pipe: h� = h������ + h��� �� ... (1) The frictional head loss h������ is given by Darcy-Weisbach equation, such as: ℎ ������ = � ℓ � �� �� … (2) where Friction factor for laminar flow is: � = �� �� … (3) and for turbulent flow friction factor is defined by Zigrang-Sylvester formula.: � = −4.0 log�( )ƹ/� ,.- − ..(� �� log�(( ƹ/� ,.- + �, ��)2 … (4) where the relative pipe roughness is ƹ � , … (5) (ƹ) is the nickered roughness factor and (d) is tube diameter. Table (1) illustrates the internal roughness of many types of pipes. [7] Table 1, Pipe internal Roughness The minor head loss h��� �� is given as; ℎ ��34�� = 56 �� �� … (6) where 56 is (local) loss coefficient, although 56 is dimensionless, it is not correlated in the literature with the Reynolds number and roughness ratio but rather simply with the raw size of the pipe. Fittings such as elbows, tees, valves, and reducers represent a significant component of the pressure loss in most pipe systems, the calculation of pressure losses through pipe fittings and some minor equipment using the K-value method, The resistance coefficient value (K) are given in table (2).[8] Table 2, Resistance coefficient (K) The pressure drop can be calculated by : ∆P = 9 : h� … (7) The pressure drop through a 3-way & 2-way valve ∆;<�=>? = )@=�A BCD 2� ∗ 1296000 … (8) Table (3) illustrates the flow coefficient (5∗Bb �3 … (13) ℎ� = c>∗Bd �U … (14) Effectiveness ε, is defined as the ratio of the actual heat transfer rate for a heat exchanger to the maximum possible heat transfer rate. ε = f fghi 0 ≤ ɛ ≤ 1 … (15) j = 1 − lmn o?pqrst.uv w �� cxNpt.�� P y … (16) where: J: Capacity ratio = PQRS PQd� … (17) Maximum possible heat rate: � = J�34 (L̂ ,3 − L�,3) … (18) The Nusselt Number for air side is calculated as. [10] K� = 0.117*\l(.�.*;�(.,, … (19) and for chilled water side it is calculated by: For laminar: K� = 1.86 ��? � �R ℓ �(.,,, … (20) For turbulent: K� = 0.023*\l(.�*;�(.� … (21) where ;� = P�∗� B … (22) C) Flow variation and standard deviation The following equation evaluates the standard deviation: �� = �� c ∑ (���� − c3�� ���� )² … (23) where, (�����,�����.…flow�) are the values of the flow calculated and � ���� � is the average value of these flow, while the denominator N stands for the size of the sample(in the present work = 3). 3. Solution Code Using FORTRAN code with iteration method technique to solve the governing equations from equation (1) to equation (23) according to the flow chart see figure (2). Fig. 2. Flow chart of the water distribution network. 4. Optimization Method The ultimate goal of the optimization was to maximize the value of the total heat rate (summation of three coils) and minimize the variation of flow in the three circuits representing by the standard deviation (SD). To do that we suggested two factors (��) & (��) and the target of optimization is to find the maximum value of (�� ∗ ��) where: �� = 1 − � �¡ �¢ � … (24) Ahmed Abd Mohammed Saleh Al-Khwarizmi Engineering Journal, Vol. 14, No. 2, P.P. 137- 146 (2018) 141 �� = 1 − �£�¤ �� � … (25) ¥n¦§¨§©ª¦§�« �ª¬¦�� = �� ∗ �� … (26) 5. Results and Discussion 5.1 Total Heat Rate Figure (3) shows that the total heat rate of terminal units at different total water flow rates (0.06, 0.08, 0.1 and 0.12 kg/s) and various water supply temperatures were (8, 10, 12, 14 and 16 °C) at 100% valves opening: (valve 1=100%, valve 2=100% and valve 3=100%), Note that the higher total heat rate occurred at minimum water supply temperature (8°C) and at maximum total water flow rate (0.12 kg/s), due to the highest difference in temperature between the water and the air when the temperature of the air is constant, While the increase of the heat rate is slight because the flow type in most cases is laminar and the value of heat transfer coefficient (ℎ3) is almost constant. The same behavior was found in figure (4) and (5), however changing the valve opening from (100-75%) or to 50% for coil No.3 only gave less water flow rate inside this coil, while the total heat rate remained approximately constant. The figures (6) to (9) explain the changes in other 3-way valve opening of coil. These figures indicate that the total water flow rate and water supply temperature has a significant impact on the total heat rate at any valve opening for any coil. Figure (10) illustrates the effect of valve opening on the overall heat rate at water supply temperature (8°C) and different total water flow rates (0.06, 0.08, 0.1 and 0.12 kg/s). It can be depict that the lower total heat rate occurred at case (valve 1=100%, valve 2=100%, and valve 3=50%), because coil No.3 is always has the higher water flow rate in comparison with other coils in the cycle, which makes a significant effect on the total heat rate. But Figure (11) to (13) shows that the total heat rate of terminal units with the same input parameter in 3-way valve when utilize the 2-way valve. Note in all figures that the higher total heat rate occurred at minimum water supply temperature (8°C) and maximum total water flow rate (0.12 kg/s). Figure (14) illustrates the effect of valve opening on the overall heat rate at water supply temperature (8°C) and multiple total water flow rates. It noted that the lower overall heat rate occurred at case (valve 1=100%, valve 2=100%, and valve 3=50%) for the same reason in 3-way valve. Fig. 3. The total heat rate of terminal units at 8, 10, 12, 14 and 16 °C water supply temperature and valve opening: Valve 1=100%, Valve 2=100% and Valve 3=100%. Fig. 4. The total heat rate of terminal units at 8, 10, 12, 14 and 16 °C water supply temperature and valve opening: Valve 1=100%, Valve 2=100% and Valve 3=75%. Fig. 5. The total heat rate of terminal units at 8, 10, 12, 14 and 16 °C water supply temperature and valve opening: Valve 1=100%, Valve 2=100% and Valve 3=50%. Ahmed Abd Mohammed Saleh Al-Khwarizmi Engineering Journal, Vol. 14, No. 2, P.P. 137- 146 (2018) 142 Fig. 6. The total heat rate of terminal units at 8, 10, 12, 14 and 16 °C water supply temperature and valve opening: Valve 1=100%, Valve 2=75 % and Valve 3=100. Fig. 7. The total heat rate of terminal units at 8, 10, 12, 14 and 16 °C water supply temperature and valve opening: Valve 1=100%, Valve 2=50 % and Valve 3=100%. Fig. 8. The total heat rate of terminal units at 8, 10, 12, 14 and 16 °C water supply temperature and valve opening: Valve 1=75%, Valve 2=100 % and Valve 3=100%. Fig. 9. The total heat rate of terminal units at 8, 10, 12, 14 and 16 °C water supply temperature and valve opening: Valve 1=50%, Valve 2=100 % and Valve 3=100%. Fig. 10. The total heat rate of terminal units at 8°C water supply temperature and valve opening: Valve 1=100%, Valve 2=100 % and Valve 3=100-75-50%. Fig. 11. The total heat rate of terminal units at 8, 10, 12, 14 and 16 °C water supply temperature and valve opening: Valve 1=100%, Valve 2=100% and Valve 3=100%. Ahmed Abd Mohammed Saleh Al-Khwarizmi Engineering Journal, Vol. 14, No. 2, P.P. 137- 146 (2018) 143 Fig. 12. The total heat rate of terminal units at 8, 10, 12, 14 and 16 °C water supply temperature and valve opening: Valve 1=100%, Valve 2=100% and Valve 3=75%. Fig. 13. The total heat rate of terminal units at 8, 10, 12, 14 and 16 °C water supply temperature and valve opening: Valve 1=100%, Valve 2=100% and Valve 3=50%. Fig. 14. The total heat rate of terminal units at 8°C water supply temperature and valve opening: Valve 1=100%, Valve 2=100 % and Valve 3=100-75-50%. 5.2 Standard Deviation Figure (15) illustrates the effect of the total water flow rate on the flow variation representing in standard deviation between the terminal units at (8°C) inlet water supply and constant valve opening of coil No.1, coil No.2 and variable valve opening of coil No.3 (100, 75, 50%) It can be seen that the best standard deviation (minimum) occurred at case (100% - 100% - 75%). That is mean the amount of flow variation between coils is very low, because coil No.3 has the highest flow rate of the others, therefore decreasing the valve opening of coil No.3 to 75%, which decreases the water flow rate inside the coil and gives closer deviation with the other valves. However decreasing the valve opening of coil No.3 more to 50%. The flow rate in coil No.3 will be very low in comparison with the others, which leads to a great increase in standard deviation. Also this figure proves that the standard deviation increases with the increase the total water flow rate, but the water supply temperature does not affect the standard deviation. Also in 2-way valve figure (16) illustrates the effect of the total water flow rate on the flow standard deviation between the terminal units at (8°C) inlet water supply and constant valve opening of coil No.1, coil No.2 and variable valve opening of coil No.3 (100, 75, 50%) . It can be seen like in 3-way valve that the best standard deviation (minimum) at case (100% - 100% - 75%). The reduction in valve opening reduces the standard deviation of flow because the decrease of valve opening means reducing the flow in the coil system, i.e. reducing the variation between the coils (reduce standard deviation) of flow. Fig. 15. The flow standard deviation between terminal units at 8 °C water supply temperature and valve opening: Valve 1=100%, Valve 2=100% and Valve 3=100-75-50%. Ahmed Abd Mohammed Saleh Al-Khwarizmi Engineering Journal, Vol. 14, No. 2, P.P. 137- 146 (2018) 144 Fig. 16. The flow standard deviation between terminal units at 8 °C water supply temperature and valve opening: Valve 1=100%, Valve 2=100% and Valve 3=100-75-50%. 5.2 Predict the Optimum Case The optimum conditions are found to give the maximum total heat rate and minimum standard deviation of predetermined values, the optimum values of these circumstances at valve opening (Valve 1: 100%, Valve 2: 100% and Valve 3: 75%), the total water flow rate 0.12 kg/s (7.2 l/min) and the water supply temperature 8°C with a maximum total heat rate of (987.92 watt) and minimum standard deviation (0.001181), the optimization factor could be found by using equations (16), (17) and (18). From figure (17) it can be seen that the maximum optimum factor (0.919894) occurred at 8°C water supply temperature and (0.12 kg/s) total water flow rate. This case is the optimum solution of three-way valve cases. The same procedure can be used to find the optimum condition in two-way valve in A/C system configuration, the optimum values of these conditions at valve opening (Valve 1: 75%, Valve 2: 75% and Valve 3: 50%), the total water flow rate 0.12 kg/s (7.2 l/min) and the water supply temperature 8°C with a maximum total heat rate of (717 watt) and minimum standard deviation (0.000569), Figure (18) shows that the optimization factor at each flow rate and each water supply temperature. Fig. 17. Optimization factor of three-way valve case. Fig. 18. Optimization factor of two-way valve case. 6. Conclusions 1. The total heat rate in A/C terminal unit is minimum at the lowest valve opening, highest water supply temperature and lowest total water flow rate, whereas the total heat rate is maximum at the maximum valve opening, highest total water flow rate and lowest water supply temperature. 2. The last valve (No.3 in current model) highly effect on the distribution of flow rate at each terminal unit. Therefore, the optimum value of maximum total heat rate and minimum standard deviation occurred when valve order (valve 1= 100%, valve 2=100% and valve3=75%) in three way valve case. Also, in a 2-way valve the optimum value of maximum total heat rate and minimum standard deviation occurred when valve opening (valve 1= 75%, valve 2=75%, and valve 3=50%). Ahmed Abd Mohammed Saleh Al-Khwarizmi Engineering Journal, Vol. 14, No. 2, P.P. 137- 146 (2018) 145 3. The supply temperature has the greater impact on the total heat rate than valve opening and total water flow rate. 4. The valve opening and total water flow rate has the significant influence on the standard deviation, while the water supply temperature does not effect on it in 3-way and 2-way valve. 5. The diameter of the bypass pipe in 2-way valve system should be much lower than the diameters of the system. Nomenclature air- central conditioning A/C standard deviation SD Friction factor ƒ Length of the pipe with constant diameter in (m). ℓ Internal diameter of the pipe in (m) d Average velocity of flow in (m/s) V Gravity constant g Kinematic viscosity of the fluid (m²/s) ­ Pressure drop in (N/m²) ∆P Heat transfer coefficient of water side (W/m².K) ℎ3 Minimum Capacity rate (W/ K) J�34 Maximum Capacity rate (W/ K) J��® Maximum possible heat transfer rate (W) ���® Inlet temperature of air (K) L̂ 3 Inlet temperature of water (K) L�3 Specific heat (J/kg.K) Cp Dynamic viscosity (N.S/m²) ¯ Thermal conductivity (W/m.K) K Overall heat transfer coefficient (W/m².K) U Relative pipe roughness Ƹ Heat transfer coefficient of air side (W/m².K) ℎ� Temperature difference ΔT Total heat rate factor F1 Standard deviation factor F2 maximum value of total heat rate M Actual value of total heat rate Q The range between maximum and minimum value of total heat rate \� Actual value of standard deviation S minimum value of standard deviation Z The range between maximum and minimum value of standard deviation \� Optimum factor F 7. References [1] Donald P. Fiorino,"Achieving high chilled- water delta Ts", ASHRAE Journal Vol.41, (1999). [2] Shimoda yoshiyuki, Minoru mizuno, Shigeki kametani and Shin-ichi kawamura, "Evaluation of distribution system performance in district heating and cooling system." Proceedings of sixth International IBPSA conference, (1999). [3] Gang Wang, Mingsheng, Bin Zheng, and Mingsheng Liu. , "Impacts on building return water temperature in district cooling systems", ASME 2006 International Solar Energy Conference, American Society of Mechanical Engineers, (2006). [4] Thirakomen Kecha and ASHRAE Thailand Chapter–BOG, "Stabilizing Chilled Water Distribution" Ashraei Thailand Chapter Journal, pp. 27-31, (2007). [5] Jingjing Liu, Hui Li and Zhiqin Zhang, "Simulations of Chilled Water Cooling Coil Delta-T Characteristics ", Ashrae Transactions 118, (2012). [6] Jin-ping Liu, Xue-feng Liu, Ji-dong Lu, Lei Liu and Wei Zou, "Research on operating characteristics of direct-return chilled water system controlled by variable temperature difference", Energy Vol. 40. 1, PP. 236–249, (2012). [7] Benefield, Larry D., Joseph F. Judkins, and A. David Parr, "Treatment plant hydraulics for environmental engineers", Englewood Cliffs, New Jersey: Prentice-Hall, (1984). [8] Friction Losses in Pipe Fittings Resistance Coefficient K, http://www.metropumps.com/ResourcesFrictionLos sData.pdf. [9] Fisher Controls International, Inc., catalog 12, U.S.A., (2001). [10] Holman J. P., "Heat Transfer", Tenth Edition, by the McGraw-Hill Companies, Inc., (2010). )2018( 137-146، صفحة 2د، العد14دجلة الخوارزمي الهندسية المجلم احمد عبد محمد صالح 146 المركزيةتوزيع االمثل للماء المثلج في الوحدات الطرفية في منظومة التكييف النظري لل تخمينال ** علي رياض شبيب *احمد عبد محمد صالح الجامعة التكنولوجية/ بغداد قسم الهندسة الميكانيكية/ yahoo.com60aamsaleh@البريد االلكتروني: * alishabeeb.reyadh@gmail.com البريد االلكتروني:** الخالصة م أداء وحدة تكييف الهواء المركزية. في هذا العمل، تم اجراء دراسة ويتوزيع معدل تدفق المياه المثلجة في الوحدات الطرفية عامال رئيسا يستخدم لتق ديع أداء حراري للوحدة الطرفية. يتكون نموذج وحدة تكييف الهواء المركزية من الملف التبريد / بأفضلفي الوحدات الطرفية للتنبؤ مثلجةنظرية لتوزيع المياه ال صطلح خة. إن مالتدفئة (ثالث وحدات)، مصدر المياه المثلجة (المبرد)، صمام ثالثي االتجاه وصمام ثنائي االتجاه مع مجرى جانبي، وشبكة األنابيب، ومض أعظموالفئة الثانية هي التحسين في الوحدة الطرفية يشمل جزئين األول هو معدل تدفق المياه المنتظم الذي يتمثل في االنحراف المعياري الثابت (القيمة الدنيا) تم حلها بمساعدة برنامج فورتران مع االخذ معدل نقل للحرارة من جميع الوحدات الطرفية. المعادالت الهيدروليكية ومعادالت الطاقة التي تحكم أداء الوحدة جد أن الحل األمثل بنظر االعتبار العوامل المتغيرة االتية: إجمالي معدل تدفق المياه، ودرجة حرارة إمدادات المياه المثلجة، وفتحات صمام متغيرة. وقد و : ١/ ثانية إجمالي معدل تدفق المياه وعند فتحة صمام (صمام كجم ٠٫١٢ووية، درجة مئ ٨لحالة الصمام الثالثي االتجاه عند درجة حرارة امداد بالمياه تبلغ ). أيضا بالنسبة لحالة الصمام ثنائي 1.181E-3واط) وانحراف معياري ( ٩٨٧٫٩٢٪) مع معدل حرارة كلي ( ٧٥: ٣٪ وصمام ١٠٠: ٢٪، صمام ١٠٠ م / ثانية مجموع معدل تدفق المياه وعند فتحة صمام غك ٠٫١٢و حرارة إمدادات المياه،درجة مئوية درجة ٨االتجاه أظهرت النتائج أن الحالة المثلى عند التوالي.) على 5.69E-4(واط)، ٧١٧() مع معدل حرارة كلي وانحراف معياري %٥٠: ٣٪ وصمام ٧٥: ٢٪، صمام ٧٥: ١(صمام