<4D6963726F736F667420576F7264202D20DFD1C7D120C8C7E5D120E6DEC7D3E320E6DAE3C7CF32392D203432> This is an open access article under the CC BY license : Al-Khwarizmi Engineering Journal Al-Khwarizmi Engineering Journal, Vol. 18, No. 2, June, (2022) P. P. 29- 42 Comparative study of vibration analysis in rotary shafts between Rayleigh's and Dunkerley's methods Karrar Baher * Qasim A. Atiyah ** Imad A. Abdulsahib*** *, **, *** Mechanical Engineering Department / University of Technology / Baghdad / Iraq *Email: me.19.20@grad.uotechnology.edu.iq **Email: 20044@uotechnology.edu.iq ***Email: 20018@uotechnology.edu.iq (Receive 2 Marh 2022; Accepted 18 May 2022) https://doi.org/10.22153/kej.2022.05.001 Abstract The importance of vibrations in rotating rotors in engineering applications has been examined, as has the best approach to interpreting vibration data. The most extensively used analytical approaches for rotating shaft vibration analysis have been investigated. In this research, a detailed study was made of the Rayleigh and Dunkerley methods due to their importance in the special calculations to find the amplitude of vibrations in the rotation system. The multi-node method was used to calculate both Dunkerley's and Rayleigh's methods. An experimental platform was built to study the vibrations that occur in the rotating shafts, and the results were compared with theoretical calculations and with different distances of the bearings. It proved that there is very little error between the experimental and theoretical results. The vibration signal from the sensors was analyzed using the LABVIEW program. Rayleigh's method was compared to the exact method, and it was considered the most accurate method. It was found that it made very little difference, up to about 0.06%. As for the Dunkerley method, the difference between it and the proper method is about 4%, which is acceptable. Then a comparison was made between Rayleigh's and Dunkerley's methods, and it was found that Dunkerley's method is the most appropriate in the calculations. Keywords: Vibrations, Rotating-Bearing System, Rayleigh, Dunkerley, LABVIEW. 1. Introduction Rotordynamics is the study of the dynamics of rotating machines. Rotordynamics varies from structural vibration research because of gyroscopic moments, cross-coupled forces, and the possibility of whirling instability [1]. Many industrial applications, including onboard space vehicles, revolving machinery in electrical power plants, and power transmission gear trains, utilize rigid rotor systems aided by linear or nonlinear elastic bearings. In rotating systems vibration can cause inefficiency, malfunction, and even catastrophic failure. As a result, modeling and understanding their complex behavior has become a prominent study topic [2-4]. A rotor-bearing mechanism can show undesirable subcritical super-harmonic resonances when the rotor's spinning speed is a part of its natural frequency [5]. Vibration is a natural occurrence in rotating machinery, but it has the potential to reduce productivity [6, 7]. Thus, while investigating the work of machines in general (and rotating machines in particular), vibrations are a serious concern for designers, engineers, and researchers. As a consequence, the focus will be on studying vibrations, determining the most appropriate method of analysis, and determining the values of critical frequencies arising from an imbalance in machines. Mass imbalance is the most common cause of harmonic excitation in rotating machinery. An Karrar Baher Al-Khwarizmi Engineering Journal, Vol. 18, No. 2, P.P. 29- 42 (2022) 30 imbalance can arise during the assembling of machine components or during the manufacturing process of machine components. Even if a rotor is adequately balanced when it first starts up, its stability will diminish over time. Another vibration response, such as vibration from a nearby unbalanced rotating machine, could be excited at the base of a spinning machine with its own mass imbalance oscillation [2]. One of the most common causes of machine vibration is the inertia of the machine's moving elements. In a reciprocating motion, several components move back and forth. Newton's laws require that a force is applied to accelerate the mass, as well as a response from the force to the machine's structure. Periodic deflections are perceived as vibrations because the forces are generally periodic [1]. Tiwari [8] proposed a well-conditioned recognition technique for simultaneous calculation of residual imbalances, bearing stiffness, and damping coefficients based on the rotor's clockwise and counter-clockwise reactions. Reddy and Srinivas [9] investigated the dynamic analysis of a rotor with base excitation. With time histories, phase diagrams, and frequency responses, the effect of base excitation frequency and amplitude on rotor dynamics is demonstrated. Wang et al. [10] focused on the imbalance reaction, and they proposed an algorithm for detecting residual imbalances in the rotor and bearings at the same time. The rotor was represented as a homogenous and continuous Rayleigh beam. Yang and colleagues [11] used a new sort of TVRBSE based on the formulation of absolute node coordinates and Rayleigh beam theory under an arbitrary Lagrange-Euler description to develop a dynamic model of a moving and axially rotating Rayleigh beam. Zhu and J. Chung [12] used the proposed dynamical model to investigate the vibration and stability of a rotating Rayleigh beam with axial motion. To completely consider the terms of rotating inertia, they used the Rayleigh ray theory. Farshbaf Zinati, R., et al. [13] analyzed the stabilization and nonlinear vibration of a simply supported axially moving Rayleigh viscoelastic beam fitted with intermediate nonlinear support. Aouadi, M. A., & Lakrad, F. [14] discussed the three-dimensional bending linear free vibrations of rotating Rayleigh beams. The destabilization of free vibrations was found to be dependent on the linearization method that was used. Faraji Muhairi, M, et al. [15] studied the effect of angular velocity on the balance and vibration of a simply supported Rayleigh shaft. The distinctions between the Rayleigh and Euler- Bernoulli models are presented. The influence of the slenderness ratio on the instability threshold and natural frequencies is seen. Zhu and Chung [16] addressed the beam's dynamic behaviors and properties, as well as a novel rotating beam model that is currently being implemented. The spinning beam's dynamic behavior and vibration frequency were compared in action. While examining the spinning beam, the Rayleigh beam model was found to be more accurate than the Euler-Bernoulli beam model. Tamrakar and Mittal [17] used an impact hammer test to determine the system's fundamental frequencies, then determined the speed at which whirling occurs in the system. They used Dunkerley's natural frequency approach to verify the experimental results. Levy [18] has created an iterative technology based on Dunkerley's method for delivering natural vibration frequencies to discrete systems at the same time. Low [19] validated a Dunkerley expression referring to a uniform beam holding several masses. When compared to the result associated with the original property equation, it is discovered that Dunkerley's expression can yield a good approximation in general. Due to the impossibility of conserving computational time, Low strongly advised the Dunkerley approach for beams transporting more than two masses at separate locations. Rayleigh and Dunkerley's approaches for analyzing vibrations have been utilized in prior studies, but without specifying which is better in the study or expressing a clear comparison between them. For this reason, it is necessary to clarify the two ways and choose which is the most appropriate in mathematical calculations for studying spinning machines and determining their frequency values. The amplitude of vibrations in rotational systems will be determined using the Rayleigh and Dunkerley methods in this paper. It will also rely on the multi-node approach to calculate each of the Dunkerley and Rayleigh methods, compare them to one another, then compare both ways to the precise method to determine which is more accurate and recommended to utilize. 2. Mathematical Analysis The stator, which supports the bearing, is frequently assumed to be stiff when modeling a Karrar Baher Al-Khwarizmi Engineering Journal, Vol. 18, No. 2, P.P. 29- 42 (2022) 31 rotor device. In real-world applications, however, the rotor is frequently included in a more flexible structure, such as the framework of an aero-engine, which adds more compliance to the system and theoretically affects the influence of bearing nonlinearities [3]. 2.1 Rayleigh’s Method The Rayleigh method for estimating the system's natural frequencies will be presented in this study. The system will be continuous, and you will be able to utilize this method to estimate the fundamental natural frequency of continuous systems [20]. It is critical to conduct a modal analysis of the rotors to avoid resonance during operation. A dynamic study of the rotating-shaft system under operating conditions is also necessary to assess the dynamic properties of the rotating system. By seeing the shaft as a spinning beam model, the system was mathematically modeled [21, 22]. Fig. 1. Simply Supported Beam with finite nodes The uniform beam for the number of nodes is shown in figure 1, and the masses for the nodes are computed using the following equations [23]: ��� � ��/2 � � �� ��2 … 1� �� � � � �2 � � ��� ���2 … 2� where � � 1, 2, 3, . . . , � ��� � � �� ��2 … 3� The moment of inertia for the uniform solid beam is: �� � �64 ∗ � … 4� It is possible to represent both the stiffness and the flexibility of a system's elastic behavior. The equations of motion for normal mode vibration in terms of stiffness K [23]: !"#$%& � $'&�()* � 0 … 5� In the stiffness conception, the force is expressed as a displacement: (-* � $'&()* … 6� Stiffness is the polar opposite of flexibility. The displacement is given in units of force in this case: ()* � $'&.�(-* … 7� ()* � $0&(-* … 8� The 0�,2 coefficients of the flexibility matrix are 3)�)#⋮)5 6 � 70�� 0�# ⋯ 0�50#� 0## ⋯ 0#5⋮ ⋮05� 05# ⋯ 055 9 3:�:#⋮:5 6 … 9� The flexibility influence coefficient 0�,2� is the bending at i due to a unit load exerted at j with all other forces equal to zero. Deflections associated with :� � 1 and :# �:< � 0 are represented in the preceding matrix's first column. In the second column, you'll find deflections for :# � 1 and :� �:< � 0, and so on [23]. By multiplying Eq. 5 by $'&.� � $0& , it is simple to determine the equation of motion in terms of flexibility: !"#$0&$%& � $�&�()* � 0 … 10� Where, ()* is deflection vector matrix $�& is mass matrix $0& influence coefficient matrix equal $=&.� $=& is stiffness matrix $�& is unit matrix, '.� ∗ ' >! 1"# $�& � $0&$�&> … 11� When a lumped-mass system has a diagonal mass matrix, Eq. 11 becomes. Karrar Baher Al-Khwarizmi Engineering Journal, Vol. 18, No. 2, P.P. 29- 42 (2022) 32 ?! 1"# 71 0 ⋯ 00 1 ⋯ 0⋮ ⋮0 0 ⋯ 19 � 70�� 0�# ⋯ 0�50#� 0## ⋯ 0#5⋮ ⋮05� 05# ⋯ 055 9 7�� 0 ⋯ 00 �# ⋯ 0⋮ ⋮0 0 ⋯ �5 9? � 0 … 12� Fig. 2. Load exerted between the two bearings on a simply supported beam. Figure 2 shows a simply supported beam with an applied load, from which the deflection equations for beams can be derived. The deflection will be as shown in Figure 2: 02� � @bc L# ! b# ! C#� 6EIL⁄ … 13� 0�� � @a#I# 3EIL⁄ … 14� 0J� � @ad L# ! a# ! d#� 6EIL⁄ … 15� Now the fundamental natural frequency of the beam is calculated based on equations 9 and 13 to 15. )� � -� ∗ 0�� � -# ∗ 0�#� -< ∗ 0�<�. . . �-5 ∗ 0�5 )# � -� ∗ 0#� � -# ∗ 0##� -< ∗ 0#<�. . . �-5 ∗ 0#5 )5 � -� ∗ 05� � -# ∗ 05#� -< ∗ 05<�. . . �-5 ∗ 055 … 16� Where - � � ∗ L. The fundamental natural frequencies are obtained using equation 16 for a deflection given to several nodes in the simply supported beam. Rayleigh's methods could be used to estimate the fundamental frequency of a beam or shaft defined by a series of lumped masses. The resulting constant deviation curve will be taken into account for weights %�L, %#L, %