BIBECHANA Vol. 20, No. 3, December 2023, 205–212 ISSN 2091-0762 (Print), 2382-5340 (Online) Journal homepage: http://nepjol.info/index.php/BIBECHANA Publisher:Dept. of Phys., Mahendra Morang A. M. Campus (Tribhuvan University)Biratnagar Characterization of carbon derived from candle by flame-soot method for counter electrodes of dye-sensitized solar cells Prakash Joshi1,∗, Umesh Lawaju2, Anupam K.C3 Mim Nakarmi4, Ramani Pradhan5 1Physics Department, Bhaktapur Multiple Campus, Tribhuvan University, Bhaktapur, Nepal 2Department of Physics, Patan Multiple Campus, Tribhuvan University, Lalitpur, Nepal 3Texas State University, San Marcos, Texas, USA 4Dept. of Physics, Brooklyn College and the Graduate Center of the City University of New York,Brooklyn, NY 11210, USA 5Dept. of Applied Sciences and Chemical Engineering, Pulchowk Campus, Institute of Engineering, Tribhuvan University, Lalitpur, Nepal ∗Corresponding author. Email: prakash.joshi@bkmc.tu.edu.np Abstract Candle soot, carbon samples prepared by flame-soot method, was characterized and investi- gated for its catalytic ability for the reduction of tri-iodide ions aiming to substitute expensive platinum based electrode used in dye-sensitized solar cells (DSCs). The Energy Dispersive X-ray Spectroscopy of the candle soot samples revealed that the soot contains 96% carbon. Similarly, Scanning Electron Microscopy images show that the candle soot consists of inter- connected carbon nanoparticles of size ∼50 nm. Furthermore, X-ray Diffraction and Raman spectroscopy showed that the candle soot consists of disordered and ordered graphitic carbons in a comparable proportion. The catalytic ability of the candle soot was compared with that of platinum by Electrochemical Impedance Spectroscopy of the symmetrical electrochemical cells. The charge transfer resistance (Rct) at the candle soot-electrolyte interface was observed to be ∼4.42 Ω cm2 compared to ∼ 5.04 Ω cm2 that of the platinum-electrolyte interface. The can- dle soot was prepared by a simple method using low-cost material; hence, it can be a low-cost and efficient counter electrode material alternate to the platinum used in counter electrodes of DSCs. Keywords Candle soot, Flame-soot method, Counter electrode, Catalyst, Dye-sensitize solar cells, Charge trans- fer resistance. Article information Manuscript received: July 17, 2023; Accepted: August 26, 2023 DOI https://doi.org/10.3126/bibechana.v20i3.58041 This work is licensed under the Creative Commons CC BY-NC License. https://creativecommons. org/licenses/by-nc/4.0/ 205 http://nepjol.info/index.php/BIBECHANA prakash.joshi@bkmc.tu.edu.np https://doi.org/10.3126/bibechana.v20i3.58041 https://creativecommons.org/licenses/by-nc/4.0/ https://creativecommons.org/licenses/by-nc/4.0/ P. Joshi et al./ BIBECHANA 20 (2023) 205-212 206 1 Introduction Carbonaceous materials are chemically stable, read- ily available, and low-cost [1] and these materials have been adopted in the preparation of counter electrodes of dye-sensitized solar cells (DSCs). The DSCs, developed by O’Ragen and Gratzel in 1991, are a relatively new type of solar cells and these photovoltaic devices can be low-cost compared to silicon based solar cells [2, 3]. The major com- ponents of a DSC are photoelectrode, liquid elec- trolyte, and counter electrode. Photoelectrode is the front electrode while the counter electrode (CE) is the back electrode, and the liquid electrolyte is enclosed in the gap between the two electrodes. Both the photoelectrode and CE use a transparent and conducting Fluorine-doped tin oxide (FTO)- glass substrate as a base. For the photoelectrode, the FTO-glass substrate is coated with a few mi- crons thick film of mesoporous nanocrystalline Ti- tanium dioxide (TiO2) particles. Then, a mono- layer of light sensitive dye molecules is chemically adsorbed on the TiO2 film. For the CE, the glass substrate is generally coated with a platinum. When the sunlight is incident at the photoelec- trode, the dye molecules absorb the solar photons and inject their loosely bound electrons into the conduction band of the TiO2. After diffusion of the electrons in the TiO2 film, they arrive at the conducting part of the photoelectrode. The pho- toelectrode is connected to the CE via an external circuit with an electric load. Thus, the electrons at the photoelectrode pass through the electric load in the external circuit and generate electric power. Then the electrons arrive at the CE [3,4]. In order to enable the oxidized dye molecules to emit pho- toelectrons continuously (by absorbing the incident flux of solar photons), the dye molecules should be regenerated. The iodide ions in the electrolyte do- nate electrons to the dye molecules and the dye molecules are regenerated. After donating the elec- trons, the iodide ions are oxidized to tri-iodide ions, and they diffuse toward the CE which is generally coated with a thin film of platinum. The photo- electrons, arrived at the CE, are transferred to the diffused tri-iodide ions and the circulation of the electrons in the solar cell is completed. The tri- iodide ions after gaining the electrons are reduced to iodide ions [3–7]. The rate of reduction of tri-iodide ions into io- dide ions is one of the factors that influence the light to electricity conversion efficiency of solar cells. Swift transfer of the tri-iodide ions into iodide ions results high efficiency of the solar cells. The plat- inum coated on the CE enhances the rate of elec- tron transfer [6]. However, the use of platinum in DSCs has some issues like high cost of plat- inum and its instability in the electrolyte used in DSCs [6]. Hence, researchers have proposed various types of carbon as alternative catalyst to replace platinum [3–12]. Out of the carbonaceous materi- als, carbon nanotubes [5], carbon nanofibers [3,7,8], graphene [9,10] etc. have exhibited comparable cat- alytic ability for the reduction of the tri-iodide ions as the platinum. However, the synthesis process of these carbons is not simple. Consequently, these types of carbonaceous materials are still expensive. In 2019, Joshi, Lawaju, and B.K. reported the composite of mustard oil lampblack and printer toner as a low-cost and novel counter electrode material. The light to electricity conversion effi- ciency of the composite based solar cells was 3.20% compared to 4.18% of the platinum based refer- ence solar cells [4]. Similarly, Lawaju and Joshi used soybean oil lamp black/printer toner compos- ite as another counter electrode material and re- ported an efficiency of 2.58% compared to 3.67% of the platinum based DSCs [11]. Our previous research has demonstrated that lampblack based CEs can serve as a catalyst for the reduction of tri-iodide ions although the catalytic ability of the CEs was not as efficient as that of the platinum based CEs. Herein, we have proposed low-cost and efficient CEs prepared with candle soot for the re- duction of tri-iodide ions in DSCs. We prepared carbon samples derived from commercially avail- able candle using flame-soot method and charac- terized the candle soot by using X-rays Diffraction (XRD), Raman spectroscopy, Scanning Electron Microscopy-Energy Dispersive X-ray Spectroscopy (SEM-EDS) for exploring structural and elemental compositions. In order to evaluate the catalytic ability for the reduction of tri-iodide ions, impedance spectra can be obtained by using either a working DSC or a dummy cell [13]. The structure of a dummy cell is simpler than that of a working DSC as it is fabri- cated without dye-sensitized TiO2 film. A dummy cell is prepared by assembling two electrodes coated with catalyst. The electrodes are separated with a spacer and the gap between them is filled with an electrolyte [3,11,13]. A dummy cell fabricated with two identical electrodes (known as symmet- rical electrochemcal cell) is generally employed in EIS [3, 11, 14]. The value of the charge transfer re- sistance, Rct at the catalyst-electrolyte interface of such cell indicates the ability of the catalyst for the reduction of tri-iodide ions. Smaller value of Rct at the catalyst-electrolyte interface implies better ablitity for the tri-iodide reduction [3,13] and hence high efficiency. In this research, EIS of symmetri- cal dummy cells were carried out to evaluate the catalytic ability of the candle soot by measuring the Rct. The electrodes of the symmetrical elec- trochemical cells were prepared by coating a film of candle soot and value of the Rct at the interface of P. Joshi et al./ BIBECHANA 20 (2023) 205-212 207 the candle soot based film and electrolyte was de- termined. The value of the Rct at the candle soot- electrolyte interface was ∼4.42 Ω cm2 compared to ∼5.04 Ω cm2 at the platinum-electrolyte interface. 2 Experimental 2.1 Sample preparation Candles were bought at a grocery shop in Bhakta- pur and carbon (soot) was prepared by flame-soot method (low-cost, traditional and simple method for the preparation of carbon). We have been using this method of preparing carbon samples for appli- cation in supercapacitors and dye-sensitized solar cells. The procedure of preparing the candle soot is similar to that described by Joshi et al., [4]. The ex- perimental setup for the preparation of candle soot is shown in Figure 1. The flame of the candle lamp was obstructed by a porcelain bowl, Figure 1(a). The candle soot, deposited on the inner surface of the bowl, was collected for characterizations. A photograph of the collected candle soot sample is shown in Figure 1(b). 2.2 Characterization of candle soot for surface morphology and elemental composition The elemental and structural composition of the carbon samples were investigated using SEM- EDS, XRD, and Raman spectroscopy. The SEM and SEM-EDS were carried out using FEI Helios Nanolab 400 Scanning Electron Microscope. Pow- der diffractometer (D2 PHASER, Bruker) was used for the XRD of the sample. Figure 2 shows the SEM images with different magnifications of the candle soot based carbon film prepared with car- boxymethyl cellulose (CMC) as a binder. Figure 2(a) and Figure 2(b) are SEM images with ∼6500X and ∼20000X magnifications, respectively. These images show porous and rough surface of the film formed by interconnected carbon particles of a few tens of nanometers; particles of size ∼50 nm were dominant ones in the film. Figure 3(a) is the EDS spectrum and the insets show the scanned area with elemental composition of the sample. The candle soot comprises ∼96% of carbon and ∼4% (atomic) oxygen. Figure 3(b) and Figure 3(c) de- pict the mapping of the elements in the film. Fig- ure 4 is the XRD spectrum of the candle soot. The two broad peaks centered at 2 of ∼250 and ∼420 imply that the candle soot contains mainly amor- phous form of graphitic carbon [3,15]. We also per- formed Raman spectroscopy of the samples. Fig- ure 5 shows Raman spectra with two prominent peaks centered at wave number ∼1361 cm−1 and ∼1579 cm−1 which are known as D-band and G- band, respectively. The D-band is attributed to disoriented or defect riched carbonaceous material while the G-band arises due to ordered or graphitic carbon [3, 15, 16]. The findings of the Raman anal- ysis is analogous to those from the XRD that the candle soot comprises both disordered and ordered forms of carbon. The portions of disordered car- bon and ordered carbon (graphitic crystallites) in the candle soot were calculated by Lorentzian line shapes fitting of the Raman spectrum [17]. The content of disordered carbon was ∼47% compared to ∼53% of the ordered carbon and the value of ID/IG was ∼0.9. Figure 1: Preparation of carbon soot (a) experimental setup and (b) sample of candle soot. P. Joshi et al./ BIBECHANA 20 (2023) 205-212 208 Figure 2: SEM images of candle soot based film with magnification of (a) ∼ 6500X and (b)∼20000X. Figure 3: SEM images of candle soot based film with magnification of (a) ∼ 6500X and (b)∼20000X. Figure 4: XRD spectrum of the candle soot. Figure 5: Raman spectrum of the candle soot. 3 Results and Discussion The catalytic ability for the reduction of tri-iodide ions of candle soot was investigated by EIS of the electrochemical symmetrical cells prepared with two identical electrodes coated with the film of the candle soot. A schematic diagram of the electrochemical cell is shown in Figure 6. In order to prepare the car- bon based electrodes, first of all, the paste of candle soot was prepared by mixing ∼0.1 g of candle soot with ∼1.5 ml of aqueous solution of CMC (∼2% P. Joshi et al./ BIBECHANA 20 (2023) 205-212 209 concentration). The mixture was stirred and left in an ambient environment overnight. The mix- ture was centrifuged to remove excessive binder so- lution and doctorbladed onto clean FTO-glass sub- strates. The carbon film, coated on the FTO, was dried at a temperature of ∼80 0C for 12 hours. Two identical candle soot-based electrodes, prepared as described above, were assembled with a sealant and a liquid electrolyte containing iodide/tri-iodide ions (Iodolyte AN-50 purchased from Solaronix, Switzerland) was injected into the symmetrical cell. To compare the catalytic ability of the candle soot- based film, symmetrical electrochemical cells with platinum coated electrodes were also prepared. The EIS of the electrochemical cells were performed us- ing Interface 1010E (Gamry Instruments, USA) in potentiostatic mode with 10 mV AC signals of fre- quencies ranging from 0.1 Hz to 100 KHz. Figure 8 shows their equivalent circuits used to fit the Nyquist plots [14,18–20]. Figure 8(a) is the conventional equivalent circuit [14,20] in which Rs is the series resistance. The Rs is mainly attributed to the resistance of the electrodes and electrolyte of the symmetrical cell. Rct is the charge transfer resistance at electrode-electrolyte interface. Sim- ilarly, ZN is Nernst diffusion impedance and this deals with the impedance that arises from the dif- fusion of ions in the liquid electrolyte. CPE is a constant phase element, and this is related to the double layer capacitor formed at the electrode- electrolyte interface [3,11,14,18–20]. The equiva- lent circuit shown in Figure 8(a) was used to fit the Nyquist plot of the platinum based symmetri- cal cell. For better fitting of the Nyquist plot of the carbon soot based symmetrical cell, the equivalent circuit [18] shown in Figure 8(b) was used. This equivalent circuit was proposed by Kwon et al., to fit Nyquist plots of porous carbon electrodes. In this circuit Cdl is the double layer capacitor which is equivalent to CPE of the conventional equiva- lent circuit, Figure 8(a). In addition to the circuit elements mentioned above, electron transport re- sistance (Rtms) and trap capacitance (Ctrap) were introduced in the new equivalent circuit [18]. Rtms and Ctrap arise because of the carbon layer [18]. Ac- cording to Kwon et al., carbon film is rich in super- ficial defects which exist mostly at grain boundaries and near carbon surface. Electrons are trapped in such regions and Ctrap is formed [18]. The val- ues of the parameters like Rtms, Ctrap, Rs, Rct of symmetrical cells were obtained by curve fitting of the Nyquist plots using Gamry Echem Analyst (Gamry Instrument, USA). The values of Rtms and Ctrap were ∼0.79 Ωand∼3.4 µF, respectively. For the symmetrical cells with platinum electrodes, the values of these parameters are assumed to be neg- ligibly small as platinum is highly conducting and the thickness of platinum used at the electrode is ultrathin compared to the carbon layer [18]. Rs of the symmetrical cells with platinum and candle soot were ∼24.17 Ω and ∼25.75 Ω, respec- tively, and these values are nearly equal. In a DSC, series resistance of the solar cell can affect its power conversion efficiency. An increase in se- ries resistance of the solar cell decreases fill factor (FF), and low FF results lower efficiency of the so- lar cell [3]. The series resistance of the solar cell is mainly the sum of the ohmic resistances con- tributed from its components–photoelectrode, elec- trolyte, and counter electrode. As the values of the ohmic resistances of the platinum based symmetri- cal cell and candle soot based symmetrical cell are almost equal, it can be concluded that replacing a platinum with a candle soot in a DSC will not af- fect the power conversion efficiency of the solar cell. Along with the similarity of the Rs values of the symmetrical cells, their charge transfer resistance, Rct, were also nearly equal. The values of the Rctof the symmetrical cells with platinum and candle soot were ∼7.08 Ω (5.04 Ωcm2) and 6.21 Ω (4.42 Ωcm2), respectively. The Rct at the catalyst-electrolyte in- terface of the symmetrical cells tells us effectiveness of the catalyst in the reduction of tri-iodide ions into iodide ions in the electrolyte. Smaller value of Rct implies a faster rate of the reduction of the tri-iodide ions [3, 11, 14, 19, 20]. Hauch and Georg, in 2001, mentioned that the value of the Rct of the catalyst should not be more than 10 Ωcm2 for the fabrication of a good DSC [14]. In this research, Rct of the candle soot based electrodes was lower than 10 Ωcm2. Hence, the candle soot based elec- trodes can be used as counter electrodes of DSCs. Moreover, the comparable value of Rct of the can- dle soot and platinum based cells indicate that the catalytic ability of candle soot based electrode for the reduction of tri-iodide ions was also comparable to that of the platinum based electrode. The catalytic ability of the carbon based counter electrode depends upon its surface morphology and elemental composition. The SEM images shown in Figure 2 revealed rough and porous surface texture of the film. This yields a larger surface area and provides a large electrolyte-catalyst interface, which can be a merit for the fast reduction of tri-iodide ions. Also, the concentration of carbon in the can- dle soot is very high (∼96%) which could be another reason of low Rctvalue of the candle soot. Simi- larly, Raman spectroscopy revealed the existence of disordered and ordered crystalline graphitic carbon in almost same proportion in the candle soot sam- ples. Ordered crystalline graphitic carbon yields high electric conductivity. On the other hand, the presence of disorded carbon or defect rich carbon in the candle soots might have contributed in the fast reduction of tri-iodide ions. Graphitic crystallites exhibit a structural arrangement comprising basal P. Joshi et al./ BIBECHANA 20 (2023) 205-212 210 planes, which are parallel to the layers of graphite, and edge planes, oriented perpendicular to the basal planes [21–23]. Notably, the electron transfer ki- netics at the edge planes is more faster than that in the basal planes [21, 22]. Generally, graphitic particles of small size contain more edge planes than those of large particles. Veerappan et al., adopted submicron (700 - 900 nm) sized colloidal graphite (CG) and several micron sized graphite particles (AG20) for fabrication of counter elec- trodes of dye-sensitized solar cells. They reported that the smaller sized graphite particles (CG) have more edge planes than the larger ones. The sym- metrical cells based on CG yielded lower Rct than the symmetrical cell based on AG20 [22]. The can- dle soot in this research has a particle size of ∼50 nm and the portion of the defective carbon in the candle soot is significantly high. So, it can be ex- pected that the candle soot contains plenty of edge planes which contributed in fast reduction of tri- iodide ions. Figure 6: Schematic of electrochemical symmetrical cells. Modified from ref. [14] Figure 7: Nyquist plots of electrochemical symmetrical cells with (a) platinum coated electrodes and (b) candle soot coated electrodes. Figure 8: quivalent circuits used to fit Nyquist plots of electrochemical symmetrical cells with (a) plat- inum coated electrodes modified from ref. [14] and (b) candle soot coated electrodes modified from ref. [18]. P. Joshi et al./ BIBECHANA 20 (2023) 205-212 211 4 Conclusion Candle soot was investigated aiming to use it as a catalyst to replace expensive platinum used in DSCs. The candle soot consists of carbon nanoparticles comprising ordered and disordered carbon with a high concentration of carbon (∼96%, Atomic). The EIS of the symmetrical electrochem- ical cells with the candle soot based electrodes showed that their series resistance and charge trans- fer resistance are nearly equal to those of the plat- inum based symmetrical cells. Candle soot can be prepared with low-cost precursor and using simple techniques. So, this carbonaceous material can be a low-cost and efficient counter electrode material alternate to expensive platinum used in DSCs. 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