Microsoft Word - 19-Bio_42263_PG 518 Bioscience Journal Original Article Biosci. J., Uberlândia, v. 35, n. 2, p. 518-526, Mar./Apr. 2019 http://dx.doi.org/10.14393/BJ-v35n2a2019-42263 FERMENTED BEVERAGE BASED ON WATER-SOLUBLE SOYBEAN EXTRACT BEBIDA FERMENTADA À BASE DE EXTRATO HIDROSOLÚVEL DE SOJA Thaysa Bazana BESSEGATO 1 ; José Renato SILVA 2 ; Kaio Maciel de Santiago SILVA 2 ; Emely Osti ZANON 2 ; Jaqueline CAMISA 2,3 ; Giselle Nobre COSTA 3 * 1. Chemistry Bachelor Degree, University Pitágoras Unopar, Arapongas, Parana, Brazil. 2. Master's degree in the Program Science and Technology of Milk and Dairy Products, University Pitágoras Unopar, Londrina, Parana, Brazil; 3. Ph.D. Professor, Program Science and Technology of Milk and Dairy Products University Pitágoras Unopar, Londrina, Parana, Brazil. *giselle.nobre@unopar.br, gcnobre@gmail.com ABSTRACT Functional foods are those that, beyond basic nutrition, promote health benefits. This study aimed to produce a fermented beverage from a water-soluble soybean extract and low-lactose semi- skimmed milk. The beverage was prepared using a blend (v/v) containing 62% water-soluble soybean extract, 33% low-lactose semi-skimmed milk, and 5% of an inoculum containing Lactobacillus delbrueckii subsp. bulgaricus and Streptococcus salivarius subsp. thermophilus. The fermentation was carried out with monitoring of the lactic acid bacteria (LAB) counts, pH, and titrable acidity (% lactic acid). The consumption-ready fermented beverage was added of strawberry syrup and posteriorly characterized by its centesimal composition and sensory attributes as appearance, aroma, flavour, texture, overall impression, and purchase intent. Additionally, the LAB count and presence of pathogens in the final product were evaluated. After 14 h of fermentation, the refrigerated product presented L. bulgaricus and S. thermophilus counts of 8.5 × 103 and 7.4 × 107 CFU/mL, respectively. The product contained 14.93% carbohydrates, 0.76% fats, 0.96% ash, 22.76% total solids, and 2.19% protein. Because the product did not present any pathogens, it was adequate according to the standards of microbiological safety determined by Brazilian legislation. Regarding the sensory evaluation, the panelists assigned a mean score of 7.0 for the attributes evaluated, indicating ‘liked moderately’ to the drink. In addition, 61% of the evaluators responded that they ‘certainly or probably would buy’ the product if it were available on the market. KEYWORDS: Streptococcus thermophiles. Lactobacillus bulgaricus. Soybeans. Low-lactose product. INTRODUCTION Functional foods are defined as any food or food ingredient that may provide health benefits beyond basic nutrition, and promote physiological benefits to the consumer (BRAZIL, 2016; MARTIROSYAN and SINGH, 2015; WALKER et al., 2006). This includes foods that have been modified to become functional, or which naturally contain bioactive compounds (MARTIROSYAN; SINGH, 2015; SHAH, 2007). The soybean (Glycine max) and its derivatives have received attention from researchers for the quantity and quality of its protein, which is considered the best substitute for animal protein among vegetables (ANGELIS, 2012; BREN, SANTOS, ALMEIDA, 2010; PENHA et al., 2007). Furthermore, it is an important source of fibre, vitamins, minerals, isoflavones, and oligosaccharides, with prebiotic potential (FUCHS et al., 2005). The US Food and Drug Administration and the Brazilian National Sanitary Surveillance Agency (ANVISA) both allow a health claim for soy protein (BRAZIL, 2016; UNITED STATES, 1999). Additionally, studies have linked the intake of soy products to improvements in menopausal symptoms; the prevention of osteoporosis and cancer, especially breast and prostate cancers; the lowering of blood pressure, cholesterol, and triglycerides; and slowing of the progression of chronic renal failure and Alzheimer’s disease; as well as to their activities in vascular reactivity and as an angiogenesis inhibitor (KEMPKA et al., 2008). Despite its high productivity and nutritional and functional properties, the soybean is hardly used in the Brazilian diet owing to the presence of lipoxygenase enzymes that act on the polyunsaturated fatty acids, producing an unpleasant flavour and odour (MARTINS et al., 2002). Additionally, the oligosaccharides and anti- nutritional components of the soybean can cause flatulence. Because of these factors, most of the soybeans produced in the country are used in oil extraction and animal feed (SILVA et al., 2006). 519 Fermented beverage… BESSEGATO, T. B. et al. Biosci. J., Uberlândia, v. 35, n. 2, p. 518-526, Mar./Apr. 2019 However, scientific studies have sought viable alternatives aimed at increasing the possibilities of introducing soybeans into human food (HUAG, CAI, XU, 2017; VAGADIA, et al., 2018; WATANABE, et al., 2016). The water-soluble extract of the soybean, which is rich in protein and has a low level of fatty acids, has been commercialized in the forms of granules, powder, and liquid. The extract does not contain lactose, thus allowing its consumption by lactase-deficient individuals. However, it is a suitable medium for the growth of lactic acid bacteria (LAB) because it contains substances that favour the metabolism of these microorganisms, such as raffinose, stachyose, amino acids, and proteins (OMOGBAI, IKENEBOMEH, OJEABURU, 2005). Yogurt is the product of milk fermentation by Lactobacillus delbrueckii subsp. bulgaricus and Streptococcus salivarius subsp. thermophilus (BRAZIL, 2000; BRAZIL, 2007), and has a high nutritional value and high digestibility (CAMARGO et al., 2000). The bacterial cultures used in the production of soy yogurt should be able to use sugars, such as sucrose, raffinose, and stachyose, so that the ideal acidity is obtained (MITAL; STEINKRAUS, 1979; WANG, MARINHO, CARVALHO, 1994). The metabolism of the carbohydrates, amino acids, and peptides from soybeans stimulates microbial growth, promoting sensory characteristics similar to those of traditional yogurt (BREN, SANTOS, ALMEIDA, 2010). Additionally, soy yogurt has some advantages over the conventional milk-based yoghurts, such as having lower saturated fat and lactose levels and the absence of cholesterol (TRINDADE et al., 2001). The combination of the functional properties of the water-soluble soybean extract (WSSE) and LAB in low-level lactose or lactose- free products is an interesting approach, as it provides an important nutritional option for lactose- intolerant individuals. Thus, this study aimed to produce and characterize a fermented beverage made from WSSE and low-lactose semi-skimmed milk, with addition of strawberry pulp. MATERIAL AND METHODS Fermentation process To obtain the fermented beverage, the dairy culture YO-MIX™ 300 LYO (Danisco®, Cotia - SP) containing Streptococcus salivarius subsp. thermophilus and Lactobacillus delbrueckii subsp. bulgaricus was used. The freeze-dried culture was activated in semi-skimmed milk with a low level of lactose (Batavo Sensy, Teutônia - RS) by heating to 42°C, and then inoculated with 5% (w/v) lyophilised culture and incubated for 6 h at 42°C. The beverage base consisted of 62% WSSE (Purity, Maringá - PR) and 33% semi-skimmed milk with a low level of lactose (Batavo Sensy, Teutonia - RS). The mixture was autoclaved at 105°C for 15 min to eliminate possible contaminants. The product was formulated as shown in Figure 1, and the fermentation was monitored for its titratable acidity up to 1.5% lactic acid (BRAZIL, 2000). In the meantime, a fruit syrup consisting of strawberries in natura and 22% (w/v) sugar (Alto Alegre, Presidente Prudente - SP) was heated to obtain a jelly (GAVA, SILVA, FRIAS, 2009). Then, 0.1% (v/v) of strawberry flavour (Mix, São Bernardo do Campo - SP) and 0.07% (v/v) of red food colouring (Arco-Íris, São Paulo - SP) were added to the processed jelly, and the mixture was added to the fermented beverage at the end of the fermentation process. Physicochemical and microbiological evaluation of the product The fermentation was monitored through measurements of the pH (TEC-2 digital pH meter, Tecnal, Piracicaba - SP) and titratable acidity, using 10-mL samples at 3-h intervals, up to pH 4.6. The acidity (% lactic acid) was determined by titration with 0.1 M NaOH, using phenolphthalein as an indicator (INSTITUTO ADOLFO LUTZ, 2008). Lactic acid bacterial counts were performed in the same time interval, using De Man-Rogosa-Sharpe agar (Himedia, Mumbai, India) for the enumeration of L. bulgaricus and lactose M17 agar (Himedia, Mumbai India) for S. thermophilus, with incubation at 42°C and 37°C, respectively (SILVA, JUNQUEIRA, SILVEIRA, 2001). The consumption-ready beverage was characterized for its protein content by the Kjeldahl method, for its fat content by Soxhlet extraction, for its ash content by incineration in a muffle furnace, and for its dry extract and total carbohydrate contents according to the methods described by INSTITUTO ADOLFO LUTZ (2008). Microbiological assays to detect faecal and thermotolerant coliforms and total count of moulds and yeasts were carried out as established by the Brazilian legislation (BRAZIL, 2001). 520 Fermented beverage… BESSEGATO, T. B. et al. Biosci. J., Uberlândia, v. 35, n. 2, p. 518-526, Mar./Apr. 2019 Figure 1. Production of the fermented beverage containing water-soluble soybean extract and low-lactose semi-skimmed milk. Sensory Evaluation Untrained panelists (n = 60), made up of adults between 18 and 50 years of age, evaluated the product. The tests were performed in individual booths at the Laboratory of Sensory Analysis of UNOPAR (Piza, Londrina) under white light. Samples were coded with three digits in disposable 50-mL cups in which 40 mL of the fermented beverage at a temperature of approximately 6–10°C was served. Acceptance of the attributes (viz. appearance, aroma, flavour, texture, and overall impression) was based on a structured 9-point hedonic scale, with the extremes anchored by 1 (dislike extremely) and 9 (like very much). In addition, the purchase intent was informed, with the scale ranging from 1 (decidedly I would buy) to 5 (decidedly I would not buy). Statistical Analysis The data were evaluated by analysis of variance and Tukey’s multiple comparison of means at a 5% significance level (p < 0.05), using Statistica version 6.0 software (STATSOFT, 2001). RESULTS AND DISCUSSION The mixture containing low--lactose semi- skimmed milk and WSSE presented an initial pH of 6.7. Throughout the 14-h fermentation period, the pH values decreased and the beverage showed typical characteristics of a fermented product, with a final pH of 4.5 and acidity of 0.8% lactic acid in the consumption-ready product (Figure 2). The acidity complied with Brazilian legislation and Mercosul criteria for fermented milk-based beverages, which 521 Fermented beverage… BESSEGATO, T. B. et al. Biosci. J., Uberlândia, v. 35, n. 2, p. 518-526, Mar./Apr. 2019 stipulate that the acid value should range between 0.6% and 1.5% (BRAZIL, 2000; BRAZIL, 2007). According to FUCHS et al. (2005), the typical pH and acidity characteristics of fermented milk are ideal parameters for gel formation due to protein coagulation. Other authors have reported similar data for yogurts produced with mixtures of cow’s milk and soy products (CAMARGO et al., 2000; FIORENTINI et al., 2011; FUCHS et al., 2005). Although the present fermented beverage cannot be characterized as a yogurt since it does not present sufficient milk proteins for such designation (BRAZIL, 2000; BRAZIL, 2007), the usual designation for WSSE-based products is commonly ‘soy yogurt’ or ‘soy milk beverage’ (BREN, SANTOS, ALMEIDA, 2010; FIORENTINI et al., 2011; MANZANO et al., 2008; MORAES et al., 2006). The pH values observed in this study conferred product safety, since the most common pathogens in foods are inhibited at pH values below 4.5 owing to the presence of organic acids, which is characteristic of the metabolism of LAB. The use of the traditional yogurt culture in the fermentation process is a good parameter for comparative purposes of this product with traditional fermented milks, since fermented WSSE- based beverages are marketed as an alternative to fermented milks. Moreover, controlling the acidity and pH is an important step in the fermentation process, because acidity may slow the hydration of the proteins, with subsequent phase separation due to gel contraction (THAMER; PENNA, 2006). Excessive acidity can also result in undesirable changes in sensory characteristics and reduce the culture viability (SOUZA et al., 2013; THAMER; PENNA, 2005; VINDEROLA, BAILO, REINHEIMER, 2000). Regarding the development of the lactic acid culture as a function of pH and acidity (Figure 2), at time zero (0 h) of fermentation, the LAB counts in the substrate were 6.5 × 103 CFU/ml for L. bulgaricus and 2.9 × 106 CFU/mL for S. thermophilus. The peak of bacterial growth at time 6 h indicated a higher production of lactic acid and a sharp decrease in the pH of the medium. At the end of the fermentation process, the LAB counts had increased, as expected. After 14 h of fermentation, the final product had 8.5 × 103 CFU/mL of L. bulgaricus and 7.4 × 107 CFU/mL of S. thermophilus (Figure 2). According to Brazilian legislation (BRAZIL, 2000; BRAZIL, 2007), the minimum LAB count in yogurt should be 1 × 107 CFU/mL, and thus the fermented soy product of the present study was within the parameters required by law. Figure 2. Relationship between the growth of Lactobacillus bulgaricus and Streptococcus thermophilus and the pH and titratable acidity during 14 h of fermentation and in the final product. During fermentation, S. thermophilus and L. bulgaricus grow in symbiosis; that is, they have a dependency relationship in which L. bulgaricus grows best at the beginning of the fermentation, hydrolysing proteins with consequent release of amino acids, especially valine. This favours the multiplication of S. thermophilus, which in turn produces lactic acid and formic acid, reducing the pH of the medium for the optimal growth of L. bulgaricus (COURTIN; RUL, 2004; THAMER; PENNA, 2005). From the industrial point of view, a fermentation time of 14 h (Figure 2) can be 522 Fermented beverage… BESSEGATO, T. B. et al. Biosci. J., Uberlândia, v. 35, n. 2, p. 518-526, Mar./Apr. 2019 considered long, since the fermentation of dairy products generally lasts from 3.5 to 6 h (DAVE; SHAH, 1997; THAMER; PENNA, 2006). Other authors have reported similar fermentation times for WSSE-based beverages supplemented with fermentable sugars (PINTHONG, MACRAE, ROTHWELL, 1980; SAITHO et al., 2014). Additionally, the proportion of milk used in the production process can affect the bacterial metabolism, increasing the fermentation time as a result of the lower availability of lactose as compared with traditional fermented dairy products. Lee, Moor, and Seo (1990) reported that LAB have a better ability to produce lactic acid on substrates with lactose levels similar to that of milk. However, WSSE is a suitable environment for LAB growth owing to the presence of carbohydrates such as stachyose (OMOGBAI, IKENEBOMEH, OJEABURU, 2005). With regard to the characteristics of the consumption-ready beverage, the results showed a final acidity of 0.80 ± 0.02% lactic acid and pH value of 4.5 ± 0.00. The carbohydrate, total solids, and ash contents (Table 1) were similar to the values found by Fuchs et al. (2005) in a fermented WSSE- based beverage containing fibre. The protein and fat contents were 2.19 ± 0.08% and 0.75 ± 0.03%, respectively, which corroborate the findings of Rodrigues and Moretti (2008) who studied a WSSE- based beverage containing peach pulp. Table 1. Chemical composition (%) of the final product. Values presented as means ± standard deviation from the 3 independent production (n=9) Negative results were obtained for the coliform, yeast, and mould counts. Therefore, the product was considered suitable for human consumption according to current Brazilian law related to the microbiological safety of foods (BRAZIL, 2001). Regarding the sensory evaluation, the acceptance test showed mean scores of >6.0 on a 1– 9 scale for all attributes evaluated (Table 2), indicating a good acceptance of the product. In addition, the fermentation process can improve not only the sensory aspects but also the nutritional value of the final product, resulting in the development of suitable flavours and aromas (CAMARGO et al., 2000; FIORENTINI et al., 2011; MORAES et al., 2006). Moreover, the process also improves the bioactive compounds and decreases the anti-nutritional factors, which may contribute to the increased acceptance and positive effects of fermented soybean products (BREN, SANTOS, ALMEIDA, 2010; VAGADIA, et al.; 2018; WATANABE et al., 2017). Table 2. Results of sensory analysis of the final product. Means scores from the 9 point hedonic scale, ranging from: 1-dislike extremely; 2- dislike very much; 3- dislike moderately; 4- dislike slightly; 5-neither like nor dislike; 6- like slightly; 7- like moderately; 8 – like very much; 9-like extremely. The fermented beverage showed good purchase intent from most sensory panelists, resulting in scores of ≥4 on a 1–5 scale. This indicated that the majority of the consumers (61%) Parameter Value (%) Acidity 0.80% ± 0.02 pH 4.5 ± 0.00 Carbohydrates 14.92% ± 0.18 Ash 0.96% ± 0.06 Lipids 0.75% ± 0.03 Total solids 22.75% ± 0.25 Protein 2.19% ± 0.08 Attributes Mean scores Appearance 6.4 ± 1.79 Aroma 7.1 ± 1.63 Flavour 7.2 ± 1.72 Texture 7.0 ± 1.63 Overall Impression 6.8 ± 1.70 523 Fermented beverage… BESSEGATO, T. B. et al. Biosci. J., Uberlândia, v. 35, n. 2, p. 518-526, Mar./Apr. 2019 had a positive impression of the product. Typically, although the WSSE has a clear colouration, this colour tends to darken after heat treatment. Despite the use of the food colouring and strawberry pulp, the product showed a dark pink colour which led the panelists to perceive it to be a guava colour and flavour rather than the expected strawberry. This may have influenced both the sensory evaluation and purchase intent. Although soy-based products have low consumers’ acceptance due to the presence of off-flavour compounds, such as lipoxygenase (MORAES et al., 2006), the fermentation process and addition of the fruit pulp, sugar, and flavouring had made the final product pleasant according to the panelists. CONCLUSIONS The formulation with 62% WSSE and 33% semi-skimmed milk with low-level lactose was suitable for LAB fermentation. The pH value, acidity, and microbial growth resulted in a product with characteristics similar to those of traditional fermented milks. Therefore, compared to these products, the WSSE-based fermented beverage is in accordance with the current legislation, and its physicochemical and microbiological contents render it ready for consumption. The sensory evaluation indicated that the product was well accepted by the consumers. Thus, it can be an alternative to the inclusion of soy products in food, in addition to meeting the needs of individuals with lactase deficiency and those on macrobiotic and vegetarian diets. ACKNOWLEDGMENT The authors thank the CAPES - Coordenação de Aperfeiçoamento de Pessoal de Nível Superior and to the FUNADESP - Fundação Nacional de Desenvolvimento de Ensino Superior Particular for the financial support. RESUMO: Alimentos funcionais são aqueles que, além da nutrição básica, promovem benefícios à saúde. Este trabalho teve como objetivo produzir uma bebida fermentada a partir de extrato hidrosolúvel de soja (EHS) e leite semidesnatado com baixa lactose. A bebida foi preparada utilizando uma mistura (v/v) contendo 62% de EHS, 33% de leite semidesnatado com baixa lactose e 5% de inóculo contendo Lactobacillus delbrueckii subsp. Bulgaricus e Streptococcus salivarius subsp. Thermophilus. A fermentação foi acompanhada durante 14 horas, através das contagens das bactérias ácido lácticas, pH e a acidez titulável (% de ácido láctico). A bebida fermentada pronta para consumo foi adicionada de uma calda de morango e caracterizada por sua composição centesimal, bem como por avaliação sensorial para os atributos: aparência, aroma, sabor, impressão global e intenção de compra. Além disso, a contagem das bactérias lácticas e presença de patógenos no produto foi avaliada. Após 14 horas de fermentação, o produto final refrigerado apresentou contagens de 8,5x103 UFC/mL e 7,4x107 UFC/mL para as bactérias L. bulgaricus e S. thermophilus respectivamente. O produto apresentou 14,93% de carboidratos, 0,76% de gordura, 0,96% de cinzas, 22,76% de sólidos totais e 2,19% de proteína. O produto não apresentou quaisquer patógenos, portanto, foi adequado aos padrões determinados pela legislação brasileira quanto à segurança microbiólogica. 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