Microsoft Word - CET--006.docx CHEMICAL ENGINEERING TRANSACTIONS VOL. 59, 2017 A publication of The Italian Association of Chemical Engineering Online at www.aidic.it/cet Guest Editors: Zhuo Yang, Junjie Ba, Jing Pan Copyright © 2017, AIDIC Servizi S.r.l. ISBN 978-88-95608- 49-5; ISSN 2283-9216 Effect of Residual Deformation and Reinforcement on Double Column Bridge in Mined-out Area Yuxiao Zhu, Dongquan Wang, Ping Sheng College of Mechanics and Civil Engineering, China University of Mining & Technology, Xuzhou 221116, China Yuxiao Zhu@qq.com The residual deformation poses tremendous challenges to the safety of the newly built buildings and bridges in coal mined-out areas. In this paper, the residual deformation is predicted at the very beginning, followed by the investigation of the damages on the bridge piles due to the deformation. Multiple retrofitting and strengthening schemes are then proposed, including linking the piles with straining beams and increasing the cross sectional area of the cap beam. After that the optimized scheme is determined through FEM simulation. 1. Introduction After the mining of underground coal seam, the mined-out area is formed in the rock mass, and the stress balance state of the surrounding rock mass is destroyed. The rock mass above the mined-out area is caving, fracture and bending (Guo et al., 2004). The mining rock mass will be naturally compacted by its own weight and ground stress to achieve a new balance. The residual voids, segregation and cracks in the rock mass cannot be fully compacted (Zhu et al., 2012). Under the influence of external factors, the surface will continue to deform. The deformation at this stage is small, namely, residual deformation. The amount has been far beyond the piers and abutments settlement value the bridge code allows. The residual deformation of the mined-out area not only lasts for a long time (maybe even 50 years after mining), but also has more crypticity and abruptness (Xu, 2015), which brings great potential safety hazard to the surface structure. Zhu (2012) and (Guo et al., 2004; Guo et al., 2002) studied the mechanism of surface residual deformation, the stability of mined-out area ground and the deformation and damage law of buildings, but the researches on bridge are little. Based on the prediction of residual deformation, through theoretical analysis and numerical simulation, this paper studies the adverse effect of surface residual deformation on the bridge and the damage of the bridge substructure. The reinforcement and reconstruction scheme for substructure is proposed and the optimal scheme is obtained through the numerical simulation method to ensure the safety of the new bridge in the process of residual deformation (Yin and Yu, 2016). 2. Prediction of residual deformation at bridge site 2.1 Bridge overview (a) (b) Figure 1: (a) The contrast graph between highway bridge and mining areas and (b) Arrangement for bridge substructure DOI: 10.3303/CET1759169 Please cite this article as: Yuxiao Zhu, Dongquan Wang, Ping Sheng, 2017, Effect of residual deformation and reinforcement on double column bridge in mined-out area, Chemical Engineering Transactions, 59, 1009-1014 DOI:10.3303/CET1759169 1009 The relationship between highway bridge and mining areas is shown in Figure 1(a), and the arrangement for bridge substructure is shown in Figure 1(b). 2.2 Analysis of residual deformation at bridge site 73d22 working face is not fully exploited mining, and the subsidence coefficient is only 0.406. After longwall face mining, the overburden would form collapse zone, fracture zone and bending zone. At the end of a certain period of time, the fractured rock layer reaches a new relative equilibrium, and the surface movement tends to stop. However, the overburden will have residual voids, cracks, segregation and broken rock mass in the mined-out area. Over time, the strength of the fractured rock mass will gradually decrease. Under the action of natural forces and external forces or disturbances (such as earthquakes, mining activities, loads, etc.), the relatively balanced mined-out area will cause structural deformation and compaction, leading to the occurrence of residual settlement, that is, to produce activation subsidence. The results of physical simulation, numerical simulation and field measurement (Guo et al., 2002; Guo et al., 2008) show that when the depth ratio exceeds a certain value (> 30), the active surface subsidence of the mined-out area appears as a continuous gradient, and does not appear abrupt and non-continuous subsidence. According to the residual settlement and deformation of the surface, we can take some structural anti-deformation measures to buildings, which is to ensure the safety of the buildings. The mining deep ratio of 73d22 working face surface is 89>30. The subsidence distribution in the mined-out area is big in the middle and small at the edge like a basin. After that the residual settlement is stable, there will be large residual deformation at the bridge site. It will inevitably have a negative impact on the bridge built on it, and even affect the safety of the bridge. 2.3 Prediction of surface residual deformation The residual deformation and subsidence law at the bridge site is the key to the research. The probability integral method (Liu et al., 2016) derived from the theory of granular media mechanics is the most widely used mining subsidence prediction method. It is assumed that under all kinds of factors, all the possible residual settlement in the mined-out area occurs. After the end of the rock movement, the internal gap are fully filled and compacted, and the formed surface movement basin is the ideal limit subsidence distribution, namely, the ideal subsidence curve can be expressed by Eq. (1):         +        = 1 2 x r erf mq xW π' )(' (1) where, W′(x) means ideal subsidence curve, x denotes the distance from the boundary of mined-out area, m is mining thickness, r is main effect radius, q’ is limit subsidence coefficient. Under actual conditions, after the new stress balance that the overburden rocks in the mined-out area reached through broken structures, moving and deforming, the broken-down masonry beams are still present in the overburden. Therefore, the actual subsidence curve can be expressed by Eq. (2): ( )         +        −= 1 2 )( Sx r erf qm xW π (2) where, W(x) means actual subsidence curve, q is the subsidence coefficient of current subsidence basin (q