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Recent Eco-Friendly Developments in Personal 

Protective Clothing Materials for Reducing Plastic 

Pollution: A Review 
 

Arshad Hussain Memon 

Institute of Environmental Engineering and 

Management, Mehran University of 

Engineering and Technology, 

Jamshoro, Pakistan 

arshad.memon@hotmail.com 

Mazhar Hussain Peerzada 

Department of Textile Engineering, 

Mehran University of Engineering and 

Technology, 

Jamshoro, Pakistan 

mazhar.peerzada@faculty.muet.edu.pk 

Khan Muhammad 

Institute of Environmental Engineering 

and Management, Mehran University 

of Engineering and Technology, 

Jamshoro, Pakistan 

dean.foapand@admin.muet.edu.pk 

Sheeraz Ahmed Memon 

Institute of Environmental Engineering and 

Management, Mehran University of 

Engineering and Technology, 

Jamshoro, Pakistan 

sheerazahmed.memon@faculty.muet.edu.pk 

Sajjad Ali Mangi 

Department of Civil Engineering, 

Mehran University of Engineering and 

Technology, SZAB Campus, 

Khairpur Mir’s, Pakistan 

sajjad.nec@gmail.com 

Ghulam Mujtaba 

Energy and Environment Engineering 

Departement, Dawood University of 

Engineering and Technology, 

Karachi, Pakistan 

gmujtabaawan@gmail.com 
 

 

Abstract—Due to the industrialization increase in the 20th 

century, the level of hazards for public health and the demand 

for personnel protective clothing (PPC) have increased. The area 

of PPC has been steered to high tech equipment made from 

plastic-based materials, which are derived from non-renewable 

sources and have a long life cycle expanding from hundreds to 

thousands of years, after their end of useful life. This paper 

reviews the information related to conventional plastic-based 

fibers, their properties, advantages, disadvantages, and 

applications in the battlefield, industry, automobiles, etc. This 

paper provides a basis for the selection of natural fibers and the 

replacement of conventional plastic-based fibers to reduce the 

plastic content in protective clothing or other composites. A 

comparative analysis of technological, environmental, economic 

and legal aspects of plastic-based and environment-friendly 

natural fibers is presented. Natural fiber-based composite 

protective clothing is found to be environment-friendly and 

considered to have prospects for the future due to its comparative 

technological, environmental, economic and legal advantages. 

Keywords-eco-friendly fibers; conventional plastic fibers; protective 

clothing; plastic pollution; kevlar; UHMPE; Jute and Ramie 

I. INTRODUCTION  

Plastic waste is a major environmental issue, which if not 
dealt properly could be potentially hazardous [1]. It is 
estimated that 8,300 million metric tons (Mt) of virgin/non-
recycled plastics have been produced. By 2015, almost 
6,300Mt of plastic waste were generated, out of which, around 
9% have been recycled, 12% incinerated, and 79% added up in 
landfills or simply dumped in the environment. If current 
production and waste management rate continues, it is 

estimated that almost 12,000Mt of plastic waste will be 
landfilled or dumped by 2050 [2, 3]. The late 20

th
 century saw 

an unmatched increase in the emphasis of protection from 
occupational hazards. Increasingly complex legislation, 
regulation and environmental awareness in workplaces were 
the result of the new philosophy. The range of hazards and the 
means of combating them continue to grow and become even 
more complex. A consequence of this is the development of 
new textile fibres, structures, and clothing systems whose 
purpose is to provide improved protection, whilst maintaining 
comfort, efficiency, and well-being [4, 5]. High strength 
polymers are commonly used in protective clothing due to their 
favourable mechanical properties, such as cut, impact, and 
chemical resistance. High-performance fibers such as aramid 
fiber (aromatic polyamide), ultra-high molecular weight 
polyethylene (UHMWPE) fibers, and Zylon® (p-phenylene-2-
6 benzobisoxaazole) have excellent performance and are being 
used in PPC, marine industry, etc. [6]. Having the 
characteristics of the plastic family, on the other hand, causes 
various environmental problems in disposal by incineration. In 
the case of incomplete incineration, emissions released in the 
atmosphere can cause hazards for public health or the 
environment. Plastic-based fibers derived from the petroleum 
products are not eco-friendly and have a very long life 
spanning from hundreds to thousands of years, while they are 
toxic [6]. Raw material sources of these fibers are non-
renewable and expensive when compared to natural fibers. 
Thus, in order to address these issues, eco-friendly/renewable 
resources should be utilized in composite materials and natural 
fibres may be added as reinforcement fibres [7, 8]. 

Corresponding author: Arshad Hussain Memon 



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Lack of biodegradability, closing of landfill sites, and the 
increase in water, air, and land pollution issues, led to 
reluctance towards the use of plastics materials [9, 10]. Most of 
plastic is non-biodegradable and remains in the environment 
for years after its disposal. Recycling has practically failed to 
provide an environmentally safe solution for the disposal of 
plastic waste. In the dearth of efficient techniques for safe 
disposal of plastic wastes, they are accumulated in the 
ecosystem and pose an ecological threat. With the passage of 
time, this plastic waste converts in microplastics which 
accumulate in the marine and terrestrial environment. These 
microplastics can be ingested by animals and fish, and 
penetrate the food chain, becoming potentially hazardous for 
human health [11]. Due to the increase in the awareness that 
non-renewable sources are becoming meager, markets started 
to look at renewable sources of fibers, like natural fibers. 
Various studies were carried out regarding the replacement of 
plastic fibers with natural fibees in the field of protective 
clothing. This era witnessed notable successes in green 
technology in the field of material science through the 
development of bio-composites. The development of high-
performance materials made from natural resources is 
increasing worldwide. The greatest challenge in working with 
natural fiber reinforced plastic composites is their large 
variation in properties and characteristics [12]. 

This paper provides information related to conventional 
plastic-based fibers, which include high-strength, high-
modulus, high-performance, and high-chemical and 
combustion resistant fibers, their properties, advantages, 
disadvantages and applications in battlefield, industry, 
automobiles etc. Also, information for the selection of natural 
fibers and partial reduction options of conventional plastic 
based fibers, are provided. A comparative analysis of 
technological, environmental, economic and legal aspects of 
plastic-based and environment-friendly natural fibers is 
presented. This paper also provides properties, advantages, 
disadvantages, and applications of natural fibers in protective 
textile and other composites. 

II. CONVENTIONAL PLASTIC BASED FIBERS FOR PC  

Protective clothing (PC) requires the combination of 
various properties, depending on its end use and the severity of 
hazard involved: cut, impact, bullet, heat, cold, chemical, and 
bacterial hazards. The increasing requirements of legislations 
related to the human health and environment protection have 
applied pressure on new technologies and researchers to 
produce fibers, fabrics, new designs, and chemicals finishes 
which can provide protection against a high level of hazards 
involved in different kinds of jobs varying from industry to 
industry. Simultaneously, due to environmental protection 
requirements, PC must be environment-friendly.  

In primeval years, a wide variety of natural fibers 
including abaca, bamboo, ramie, jute, kenaf etc. were used for 
the protection of the human body from weather and battle 
hazards. In recent years, as the severity and lethal impacts of 
arms has been increasing, high-performance fibers aramid, 
carbon, and glass are used in various applications. From the 
literature review, it has been shown that plastic-based fibers 
are being used in protective clothing for different applications 

such as industrial tech, sports tech, defense, marine, and geo-
textiles. The physical properties of conventional plastic fibers 
are given in Table I. 

TABLE I.  PHYSICAL PROPERTIES OF CONVENTIONAL/PLASTIC-
BASED FIBERS 

Fiber/material type p-aramid UHWMP Carbon 
Meta aramid 

(nomex/ conex) 

Strength (MPa) 2900 4000 3600 
 

Specific gravity 1.4 1.0 1.8 1.38 

Modulus (MPa) 95 95 400 75 

Breaking elongation 3.5 4.0 1.7 2.5 

Density (g/cm
3
) 1.44 0.97 1.8-2.1 1.38 

Melting point/heat 

resistance (
o
C) 

550 150 >2500 425 

Moisture regain % 5 0 0 4.5 

Limiting oxygen 

index 
29 20 

 
30 

 

A. Classification of Conventional Fibers 

Conventional plastic fibers are classified in the following 
three major categories: 

1) High Strength -High Modulus (Organic Fibres) 

• Para-aramid fibers, Kevlar, Tawron. 

• Ultra-high molecular weight polyethylene e.g., Dynema 
(DSM) and Spectra . 

2) High Performance (Inorganic Fibers)  

• Carbon  

• Ceramics 

• Tungsten  

• Alumina  

3) High Chemical and Combustion-Resistant  

• Meta-aramid fibers, e.g. Nomex and Conex. 

• Kermel. 

• Kynol.  

• Oxidized acrylic fibers, e.g. Panox. 

This paper presents details of the major fibres like P-
aramid, UHWMPE, carbon, and M-aramid used in protective 
clothing and other composites.  

B. High Strength -High Modulus (Organic Fibers) 

Fibers under this category have high strength and modulus, 
making them suitable for protective applications. They are 
impact and cut through resistant. These inherent properties of 
fibers help them to retain their shape during and after impact. 

1) P-Aramid Fibers 

P-aramid fibers are high-performance organic fibers having 
properties such as high strength, high stiffness, high toughness, 
damage tolerance, durability, and heat and impact resistance. 
Aramid is an organic-based fiber classified as p-aramid and 
meta-aramid. P-aramid material class has various commercial 
brands available in the global market, Kevlar is the first 



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commercial product introduced by DuPont in early 70’s, and its 
chemistry is based on p-phenylene terephthalamide. Kevlar 
represents the largest global volume product, followed by 
Tawron of the same chemistry group [13]. P-aramid fibres 
compine high strength, non-flammability and high-temperature 
resistance which makes them fit for use in applications such as 
ballistic protection in bulletproof vests and helmets, cut 
through protection in arms, safety gloves, shoes in high-risk 
industries, and aprons [5] . 

2) Kevlar 

Kevlar is the first commercial product based on p-
phenylene terephthalamide. Kevlar is used as a reinforcement 
material and became popular due to its excellent mechanical 
properties, unique flexibility, lightweight and corrosion 
resistance when compared with other metallic materials used 
for human body protection [14]. Kevlar has comparatively 
lower fiber elongation, high tensile strength, and modulus than 
other synthetic fibers. There are various product types of 
Kevlar available in the market. These products have different 
applications and properties. Kevlar® is used in tires of 4×4 
vehicles. Kevlar® 29 is a highly engineered material, 
lightweight and non-flammable, used in the manufacturing of 
body armor (panels) for military vehicles, body armor of 
bulletproof jackets and bombproof suits. Kevlar® 49 is 
comparatively lightweight, like glass fibers and metals used in 
industry. This material found its application in aerospace 
industry (Eurofighter), and boat hulls due to its low weight, 
resistance to torque, and high impact resistance [15]. 

Kevlar textiles tend to absorb moisture, this can be 
overcome with the use of natural fibers having hydrophilic 
properties to protect the Kevlar from degradation and to 
provide comfort when used in protective clothing. Kevlar 
counters well under tensile force (stretching force). 
Unfortunately, it fails in compression strength where load 
bearing is required, like buildings or bridges. It is difficult and 
requires special cutting tools and equipment to cut and shape 
due to its high strength. Kevlar is sensitive to U.V. light unless 
covered from direct sunlight. It is also sensitive to chlorine 
bleaches [15]. Kevlar fiber is non-biodegradable, upon burning 
or incineration generates hazardous gases similar to wool fiber, 
including mainly carbon dioxide, nitrogen oxide, and fractional 
amounts of hydrogen cyanide, ammonia, aldehydes, etc. [16]. 
Extensive research was performed to augment the properties of 
Kevlar hybridization between synthetic fibers like carbon, 
glass, aluminum, etc. Studies focused on increasing the 
mechanical performance of the synthetic fiber. However, very 
little research was performed for the hybridization of Kevlar 
and natural fibers [14]. A study was performed to decrease the 
static and fatigue strength through hybridization of 
Kevlar/epoxy composites with the addition of natural fiber cork 
powder filler [17]. The static and fatigue strength of the 
composite due to the increase in the hygroscopic nature of 
hybrid composite was decreased. 

3) Ultra High Weight Molecular Polyethylene (UHWMPE) 

The UHWMPE is a highly oriented and low density 
crystalline produced with specific gel spinning and drawing. 
This method decreases the molecular defect rate. UHWMPE is 

commercially available under the names of Dyneema and 
Spectra [5]. UHWMPE fiber has various advantages, including 
low specific gravity and high specific strength/tenacity as 
shown in Table I. It has high impact resistance, weather 
resistance, high abrasion resistance, high flexural resistance, 
and vibration dampening coefficient [18]. On the other hand, 
UHWMPE has a very low melting point (150

0
C) compared to 

P-aramid and Carbon fibers. UHWMPE has a wide range of 
applications in various products like bulletproof jackets, 
helmets, ropes, cut resistant gloves, sleeves, butcher gowns, 
sport nets, medical applications, and fishing lines [5, 19]. In 
[20], it is reported that when compared with natural fibers, 
UHMWPE has ultra-high strength and modulus, and good 
impact resistance. It is inserted as reinforcement in composites. 
The disadvantages of UHWMPE fiber are that it is a plastic 
based fiber, non-biodegradable, non-renewable, has low 
surface hardness, strength and stiffness, poor creep resistance, 
bad adhesive wear and fatigue wear resistance, poor flow 
behavior and consequently is difficulty in processing [21].  

C. High Performance (Organic Fibers)  

1) Carbon Fiber 

Carbon is a high-performance organic fiber, produced by 
spinning and thermally carbonizing the precursor material. 
Properties and microstructure of produced carbon fiber can 
vary with the production method applied. About 90% of 
commercially produced carbon fiber is a PAN-based precursor 
[13]. Isotropic pitch method is used for low strength carbon 
fiber manufacturing and mesophase pitch for high strength 
fibers [6]. The advantages of carbon fiber are its high tensile 
strength, high modulus, low thermal expansion coefficient, 
high fatigue strength, good thermal electric stability and 
chemical resistance, gas absorption capability, and non-
corrosive nature. Carbon fiber has some disadvantages. It is 
non-biodegradable, and has high cost, poor bending rigidity, 
and poor compressive strength [22]. Carbon fiber is difficult to 
recycle, generates a high quantity of waste during processing 
while recycled carbon has generally low strength. Another 
major disadvantage is its lack of elasticity, abrasion resistance, 
and electrical conductivity [23]. Due to its high-end properties, 
carbon fiber is highly desirable in various industrial 
applications such as gas purification, respiratory filters, water 
filters, automobiles, sports tech, aerospace, marine transport, 
and medical applications [24, 25]. 

D. High Chemical and Combustion-Resistant Fibers 

There are various high chemical and combustion resistant 
organic fibers, like meta-aramid, kernel, kynol, and oxidized 
acrylic fibers. Most popular fibers are meta-aramid fibers 
(Nomex and Conex) used in protective textiles.  

1)  Meta-Aramid (Nomex and Conex)  

The first ever aramid to be commercialized was the meta-
aramid polymer [m-phenylene isophthalamide] Nomex 
(DuPont) in 1967 [6]. M-aramid is a highly heat resistant 
organic fiber [18]. Meta-aramid has 100% aromatic content, 
due to which it offers high heat resistance up to 425

o
C. The 

aromatic composition is responsible for excellent performance 
in flame, leads to swelled char, which also tips to additional 
thermal insulation. These fibers are now available in paper 



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form for easy structural applications. M-aramid fibers have vast 
functionalities, which include high stiffness, high strength, high 
toughness, damage tolerance, and flame resistance [13]. M-
aramids are also chemical resistant to acid, alkalis and organic 
solvents. M-aramids are low tenacity and low modulus fibers, 
whereas they are sensitive to U.V. light and sunlight. They are 
not dyeable with conventional dyeing methods, however, they 
have some affinity with a few cationic dyes [23]. Meta-aramid 
fiber Nomex is used in firefighter’s suits, heat resistant gloves, 
hot gas filtration, automotive hoses, electrical insulation, 
aircraft parts, and sports tech. 

III. ENVIRONMENT-FRIENDLY FIBERS  

Natural fibers reviewed for their application and suitability 
in protective clothing, are abaca, bamboo, coir, ramie, jute, 
flax, and kenaf. Natural fibers are eco-friendly materials, which 
have good properties compared to conventional synthetic 
fibers. Natural fibers have comparatively low weight, low cost, 
are relatively less damaging to processing equipment, and are 
environment-friendly. A comparison of natural and 
conventional plastic-based fibres is presented in Table II. 

TABLE II.  COMPARISON OF NATURAL AND CONVENTIONAL FIBERS  

Parameter Characteristics 
Eco friendly/ 

natural fiber 

Conventional/ 

synthetic fiber 

Technical/ 

Technological 

Mechanical properties Moderate High 

Moisture sensitivity High Low 

Thermal sensitivity High Low-high 

Weight Low Heavy 

Abrasiveness Low High 

Machinery required Low-tech  High-tech 

Environmental 

Availability Renewable Non-renewable 

Production Low High 

Method of disposal Landfill 
Incinerate & 

recycling 

Biodegradability Complete No 

Energy consumption Low High 

Economical Cost Low High 

Legal Patents No patents Patents 

 

The environmental characteristics of natural fibers are more 
favourable, however due to some properties like high strength, 
high abrasive strength, and high modulus, synthetic fibers are 
still preferred by end-users. 

IV. TYPES OF ECO-FRIENDLY FIBERS  

There are six major types of natural fibres, classified upon 
their source of production: plants which produce cellulose are 
known as bast fibers such as jute, flax, ramie, hemp, and kenaf, 
while cotton, coir, and kapok are known as seed fibers. Leaf 
fibers come from abaca, sisal, and pineapple [4, 11]. The 
mechanical properties of natural fibers are given in Table III. 
Images of the plants, and views of the fibers can be seen in 
[28]. 

A. Abaca  

Abaca fiber, also known as Manila hemp, is an herbaceous 
plant, belonging to the Musaceae family, looks like a banana 
plant, but it is entirely different in characteristics and 
applications [26]. Abaca fiber is a leaf-based fiber and has 15% 
lignin content. Abaca has high mechanical strength, which is 

three times stronger than sisal, it is a bouncy resistant and long 
fiber with length up to 3.7m [27]. It is resistant to salt-water, 
which differentiates it from other vegetable fibers. It originates 
from Philippines and is one major export product [4, 26]. 
Tensile strength and e-modulus are important parameters of 
abaca fiber, specifically for aerospace and automotive 
applications. Abaca fiber possesses higher tensile strength and 
low elongation in dry and wet conditions compared to synthetic 
fibers like rayon [27]. Abaca has applications in pulp and paper 
currency paper, cigarette filters, toiletries, lens cleansing, tea 
bags, and other related products. Its composites have uses for 
aerospace and automotive industries. Geotextiles of abaca are 
used for environmental protection specifically for soil 
conservation and control of soil erosion. New applications of 
natural fibers are on the rise, e.g. the preparation of cellulose 
nanocrystals as composite components. However, threats and 
emerging issues are concerns in the sustainability of the abaca 
growing areas [26, 27].  

TABLE III.  NATURAL FIBERS PROPERTIES [12] 

Fiber 
Tensile 

strength (MPa) 

Stiffness /Young’s 

modulus (GPa) 

Elongation at 

break (%) 

Density 

(g/cm
3
) 

Abaca 400 12 3-10 1.5 

Bamboo 140-230 1-17 - 0.6-1.1 

Coir 175 4-6 30 1.2 

Flax 345-1035 27.6 2.7-3.2 1.5 

Hemp 690 70 1.6 1.48 

Jute 393-773 26.5 1.5-1.8 1.3 

Kenaf 930 53 1.6 - 

Sisal 511-635 9.4-22 2.0-2.5 1.5 

Ramie 560 24.5 2.5 1.5 

Oil Palm 248 3.2 25 0.71.55 

Pineapple 400-627 1.44 14.5 0.8-1.6 
 

B. Coir 

Coir fiber is considered as the most green fiber as it utilizes 
less energy. Coir fiber is obtained from tissues around the seed 
of coconut palm positioned between the husk and the outer 
shell of the coconut [29]. It is cultivated mainly in India and Sri 
Lanka. There are two types of coir fibers, brown coarse fiber, 
and white fine fiber. The brown fiber is obtained from mature 
brown coconuts and the white fiber is obtained from the raw 
green coconuts. The length of coir is measured up to 35cm. 
Among its group, it has one of the highest contents of lignin 
making it stronger than cotton, but less flexible [30]. Coir fiber 
is natural and renewable, it has high water retention, it is moth 
and rot resistant, and it is a good insulator of heat and sound. 
Coir fiber has low cost, low density and is biodegradable with 
zero carbon footprint. Coir based geotextiles have been 
developed for application towards soil erosion control, ground 
improvement, etc. [29]. The traditional applications of coir 
fiber are ropes, carpets or mattress but nowadays it has wide 
applications in protective textiles like bulletproof vests and 
flame-resistant boards [31, 32]. It has also found application in 
construction industry, due to its higher strength, conventional 
cement tiles are replaced with coir hybrid tiles. Coir fiber has 
some disadvantages, including hydrophilic behavior, 
dimensional unstability, and low thermal resistance. Its 
properties vary with the area of production and climate [33].  



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C. Bamboo 

Bamboo is a regenerated cellulose fiber and perennial plant 
considered as eco-friendly and sustainable [12]. Bamboo is a 
fast-growing plant (1 meter/day for some species) having the 
ability to absorb greenhouse gases, with the rate of five times 
more CO2 than an equivalent stand of trees and producing 35% 
more oxygen, while it can prevent soil erosion. According to 
NFI, bamboo is considered the second highest produced fiber 
after cotton. Bamboo is cultivated in tropical and sub-tropical 
areas like China, Japan, and other Asian countries. Out of 1250 
species of bamboo, 400 are found and processed in China. 
Bamboo fibers are similar in structure to ramie fiber but shorter 
and finer. The length of bamboo fiber is very small and varies 
from 1mm to 5mm (with an average of 2.8mm) and diameter of 
14µm-27µm (average 20µm). It has antifungal and anti-
microbial properties [34]. Bamboo fiber has various other 
advantages like high strength with low density, and high 
specific strength to its weight due to the longitudinal alignment 
of fibers in its body. Due to its high strength, bamboo is known 
as “natural glass fiber” [35]. Bamboo fibers found usage in 
traditional textile as well as in modern composites textiles [38]. 
Applications of bamboo fibers are reported in the construction 
industry, traditional clothing, protective clothing, and medical 
textiles. Due to inherent antimicrobial and antifungal 
properties, bamboo fibers are used in wound bandages, 
hygienic and odour resistant cloths, sports tech clothing, and 
sun protection clothing [34-37]. Other advantages of bamboo 
fiber include that it is renewable, its efficient space 
consumption, its low water requirements, and organic status. 
Disadvantages of bamboo fiber are that during processing it 
requires a high amount of energy, hazardous chemicals for 
processing, and more water compared to synthetic fibres [37].  

D. Jute  

Jute is named as “Golden fiber”. It is separated from the 
bark of the white jute plant and to a lesser degree from tossa 
jute, which includes 100 species. It is an inexpensive natural 
fiber and abundantly available in Bangladesh, China and India 
with humidity of 60% to 90%. Jute is an environment-friendly 
fiber, a hectare of jute plants absorbs around 15 tons of CO2 
and releases 11 tons of oxygen. Yields are around 2 tons of dry 
jute fiber per hectare [12, 39]. Jute is long, delicate and shiny, 
with a length of 1m to 4m and a diameter from 17µm to 20µm. 
It is one of nature's toughest vegetable fibers and positions 
second just to cotton in production quantity. Jute has high 
insulating and antistatic properties, moderate moisture regain of 
13% and low thermal conductivity [40]. Due to its versatile 
characteristics, jute fiber is used in various applications from 
clothing to industry. Its main advantages are its high modulus, 
strength and dimension stability, moderate draping and 
stiffness, biodegradability/eco-friendliness, high moisture 
absorption and breathability, and low cost. It is annually 
renewable, while it is abundantly grown in Bangladesh and 
India. Jute yarn is traditionally used in twine and sacks for the 
storage of grains and other food-related products, curtains, 
chair covers, carpets, and rugs. Jute traditionally is blended 
with other natural fibers used in wall hangings, toys, and lamp 
sheds. In addition to this, jute fiber is used in various sectors of 
technical textiles like agro tech, automobiles, geo-tech, 
industrial textile etc. Products of jute fiber are biodegradable, 

flexible, absorb moisture, drain well, and are helpful to prevent 
soil erosion [39-41]. The major disadvantages of jute fiber, 
which restrict its uses, are its rough nature, harsh feel, surface 
fuzziness, prominent hairiness, and poor washability [42]. Jute 
fiber enjoys favour in the market due to its environment 
friendly properties. It is reported that jute is more environment-
friendly and less expensive than conventional synthetic 
materials. Life cycle assessment study of conventional and jute 
fiber shows that the disposal of conventional synthetic material 
is causing more damage to the environment than jute [41]. 
Natural fibers are used as reinforcement replacing the 
expensive glass fibers in polymer composites [6]. Plywood, 
medium density fiberboards, panel, and plush doors are 
developed from jute and coir based composites. The addition of 
jute fiber (12%–24%) in glass showed an increase in the 
mechanical properties of the composites. Hence, jute fiber 
shows an effective and value-added application. Other 
applications of jute-polyester composites are lampshades, 
suitcases, paperweights, helmets, bath units, electrical 
appliances, covers, pipes, post-boxes, roof tiles, grain storage 
silos, panels for partition and false ceilings, biogas containers, 
and low cost mobile and pre-fabricated buildings.  

E. Ramie  

Ramie fiber is a bast fiber and belongs to Boehmeria nivea 
Urticaseae, commonly known as “China Grass” which includes 
over 100 species, mostly grown in China. Barks of ramie fiber 
are used for the making of twine threads, and spun as grass-
cloth or Chinese linen. Ramie fiber is more like flax in 
absorbency and density but coarser with diameter of 25-30 
microns. It is also one of the strongest natural fibers with a 
tensile strength of 560MPa, more than coir (175MPa) and 
abaca (400MPa) while it is denser than bamboo [12]. Ramie as 
a natural fiber has various advantages, such as: it is 
environment-friendly, resistant to bacteria, mildew and insects, 
it is highly moisture absorbent, easily dyeable, and in wet 
condition it increases strength like cotton [26]. A major 
disadvantage of ramie is that its chemical characteristics vary 
with its area of production, which requires more pre-treatment 
process than any other natural fiber [12]. Other disadvantages 
are its low elasticity and abrasion, it wrinkles easily, and it is 
stiff and brittle in nature [26]. Rami is utilized as a part of body 
armor, it is lightweight and has low cost in comparison with 
conservative bulletproof panels. Results of impact resistance 
tests reveal that vests produced using ramie fiber could oppose 
the infiltration of high impact shots up to level II, and it could 
not avoid the impact resistance of level IV [12, 43]. Ramie 
fiber is used in various applications such as in industrial sewing 
threads, packaging material, fishing net, filter cloths, and home 
furnishing cloths. Short fibers of ramie are used in high-class 
papers such as bank notes and security papers [44]. 

F. Flax  

Flax is a bast fiber, belongs to Linum usitatissimum L. 
family, and is one of the oldest fiber crops in the world [12]. 
Flax grows in moist climates, like Europe, China, and Egypt. 
Flax is an environment-friendly fiber used in high-end textile 
products. The flax plant has a life cycle of 90-125 days, which 
includes vegetation, blossoming and ripening periods [45]. Flax 
fiber is breathable and provides comforts during wearing, 



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absorbs sweat and is a good heat exchanger, which reduces 
body temperature during summer. During winter, flex fiber 
does not attract electrostatic charges, provides psychophysical 
comfort [26]. Flax fiber is a cellulose polymer just like other 
natural fibers such as cotton and ramie. The structure of flax is 
crystalline, which make it stronger but it easily gets wrinkles. 
Flax fibers are very popular in linen knitted and woven 
clothing, flax fibers are used for home textile accessories like 
tablecloth, bed linen and curtains [26]. In [45], flax fiber was 
compared with conventional glass fiber. It was reported that the 
reason which makes flax fiber more appealing than glass fiber 
is that it is cheaper than glass fiber, less toxic and has a high 
strength to weight ratio [45]. Flax fiber has various advantages: 
it is biodegradable, it has less carbon footprint than other 
natural fibers, it requires less water and pesticides for 
cultivation, it has excellent tensile strength, and good U.V 
protection [46]. This fiber has some limitations for application 
in composites. Flax fiber degrades above 200

0
C and due to 

moisture retention it cannot be used in external applications. 
Just like other fibers, flax has variations in properties and 
irregular shape [47].  

G. Kenaf  

Kenaf fiber belongs to genus Hibiscus cannabinus, K 
Family Malvaceae, there are over 300 species related to kenaf 
fiber. Kenaf due to its environment-friendly properties is 
preferred in composite products [12]. Kenaf plant can grow in a 
wide range of climatic conditions and it is one of the fastest 
growing plants. Kenaf has appealing characteristics like low-
density, it is non-abrasive during processing and has high 
specific mechanical properties. The plant absorbs nitrogen and 
phosphorus from the soil and CO2 at a high rate [48]. Kenaf is a 
well-known cellulosic fiber having ecological and economic 
advantages [7]. Kenaf fiber is traditionally used in ropes, 
canvas, and stacking, and nowadays is being used in 
composites in automobiles, aeronautics etc. [49].  

TABLE IV.  WORLD PRODUCTION OF NATURAL FIBERS, PRODUCING COUNTRIES, AND APPLICATIONS IN PROTECTIVE TEXTILES AND OTHER COMPOSITES  

Name 
World production 

rate (000) 
Country of origin Application Reference 

Abaca 70 
Native to Philippines and 

tropical countries 
Automobile, and airplane, geo-textiles, bank notes, security paper, and 

tea bags 
[12, 27] 

Bamboo 30000 
China, Japan, and other Asian 

countries 

Construction industry. Cut resistance gloves, sun protection clothing, 

anti-bacterial clothing 
[12, 34-36] 

Coir 100 Sri Lanka 
Used in bulletproof vests, building boards, roofing sheets, insulation 
boards, building panels, coir fiber reinforced composites, cement 

boards, geo-textiles. 

[29-33] 

Flax 830 
Russia Poland, France, Belgium, 

and the Czech Republic 
Fire protection, medical textiles as surgical thread, clothing, insulation, 

filtration, light aviation use. 
[12, 45, 47] 

Hemp 214 
Poland, Romania, Russia, 

Slovenia, Spain and Switzerland 

Military uniforms, special uniforms requiring antibacterial properties, 

insulations, waterproofing, windproof, sunscreen, anti-infrared flame 

resistance. 

[44, 50] 

Jute 2300 Bangladesh, India and China Plywood, medium density fiberboards, panel and plush doors. [12, 39-42] 

Kenaf 970 China and India Composites, automobiles, paper industry, and fiber boards. [12, 49] 

Ramie 100 China 
Bulletproof vests, industrial sewing threads, packaging material, 

fishing nets, filter cloths, and home furnishing cloths. 
[12, 26, 43-44] 

 

V. FUTURE CHALLENGES  

Limited research is conducted in the field of hybridization 
of conventional (plastic-based fiber) and natural fiber. Eco-
friendly, low weight, low-cost PC can be developed through 
hybridization of conventional fibers like Kevlar, Dynema, 
Spectra and natural fibers like jute, ramie, sisal, coir and 
bamboo with the selection of suitable design and the 
appropriate ratio of fiber mix. Abaca fiber due to its high 
mechanical strength properties is a potential candidate to use in 
protective clothing (research is required). Bamboo fiber, due to 
its inherent antimicrobial and antifungal properties, could be 
hybridized with Nomex fiber and other conventional fibers for 
application in firefighter suits and medical textiles as a 
biological protective application. For the improvement of 
properties like moisture barrier, antifungal and antibacterial 
abilities, more research is required in this field. Ramie and coir 
are the strongest natural fibers and can be utilized in protective 
clothing. Limited research has been made to utilize ramie fiber 
in bulletproof panels. More research is required for the 
utilization of ramie fiber in other applications of protective 
clothing like hand gloves, sleeves etc.  

VI. CONCLUSION  

Natural fiber-based composite protective clothing and other 
composites have developed significantly due to their 
environmental, economic, technological and legal benefits. 
These natural fiber based composites are finding applications in 
various fields including protective clothing. Review and 
examination of various studies highlighted the importance of 
environmental issues which occur due to plastic pollution, 
which can overcome by reducing the plastic based 
conventional fibers with natural fiber composites. A very 
limited research has been carried out in this area, however, 
during the past decade, various researchers focused on the 
development of eco-friendly materials for different applications 
including protective clothing. 

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