Microsoft Word - ETASR_V11_N3_pp7177-7180 Engineering, Technology & Applied Science Research Vol. 11, No. 3, 2021, 7177-7180 7177 www.etasr.com Khan et al.: Recommendations for the Implementation of ISO 9001:2015 in the Manufacturing Industry … Recommendations for the Implementation of ISO 9001:2015 in the Manufacturing Industry of Pakistan Zohaib Khan Faculty of Mechanical and Manufacturing Engineering Universiti Tun Hussein Onn Malaysia Batu Pahat, Johor, Malaysia Yusri Bin Yusof Faculty of Mechanical and Manufacturing Engineering Universiti Tun Hussein Onn Malaysia Batu Pahat, Johor, Malaysia Nor Haslinda Binti Abass Faculty of Civil Engineering and Built Environment Universiti Tun Hussein Onn Malaysia Batu Pahat, Johor, Malaysia Maznah Binti Illyas Ahmed Faculty of Mechanical and Manufacturing Engineering Universiti Tun Hussein Onn Malaysia Batu Pahat, Johor, Malaysia Qadir Bakhsh Jamali Department of Mechanical Engineering Quaid-e-Awam University of Engineering Science & Technology Nawabshah Sindh, Pakistan Abstract-ISO 9001:2015 is known as the highest quality management standard, enhancing customer and company satisfaction. While the manufacturing industry is playing a vital role in Pakistan’s GDP, the implementation of ISO 9001:2015 is not widespread. This study aims to examine the factors that hinder the implementation of ISO 9001:2015 in Pakistan’s manufacturing industry and recommend suggestions to overcome them. An in-depth literature review identified 32 general factors that hinder the implementation of ISO 9001:2015. A structured questionnaire was designed and distributed to 135 respondents to examine the factors hindering the implementation of ISO 9001:2015 in Pakistan’s manufacturing industry. The gathered data were analyzed using the average index formula, and 8 significant factors were identified. These factors were used in the design of a semi-structured questionnaire distributed among high qualified and experienced respondents working in top managerial posts of manufacturing industries in Pakistan. The collected data were analyzed using content analysis. The findings can be helpful in the determination of recommendations regarding the implementation of ISO 9001:2015 in the manufacturing industries of Pakistan. Keywords-recommendations; manufacturing industry; ISO 9001:2015; significant factors I. INTRODUCTION ISO 9001 is based on seven quality administration standards. These standards and codes are elementary convictions, imperatives, norms, and values that form a foundation that ultimately leads firms, companies, and organizations to performance enhancement. Before, on ISO 9001:2008, the principles were based on 8 quality administration standards, and later they were decreased to the seven quality executive code standards [1, 2]. The previous ISO 9001 edition referred to "products" which encompassed every kind of product, while the definition "purchasing" was altered to "control of externally provided processes, products, and services". So, the organizations that subcontract these functions or processes can ensure that their external suppliers comply with the definitions of the administration system [3]. The fundamental model could be interpreted as an organization or a company incorporating the new processes or implementing the new ISO standard. The PDCA cycle proposes a test preparation process that guides companies or organizations during changes or problem-solving procedures. The PDCA cycle includes test data and feedback [4]. The major parts of this sequence involve numerical procedure control strategies in the production process, simplifying quality enhancement. The PDCA cycle was applied by Japanese industrial engineers with enormous success. For instance, the Toyota Production System (TPS) is partially associated with PDCA scientific schemes and quality control [5]. In underdeveloped countries, fewer organizations are certified by ISO 9001 in comparison to the developed countries. As North American and European countries demand trustworthy infrastructure for the ISO 9001 list and registration, uncompliant organizations cannot access these markets [6]. In many countries, the production sector has an important and vibrant position [7], while unsteadiness in the production division may cause turbulence on the whole economy. Several studies investigated the business sector in numerous, developing and developed, countries. Previous studies reported that although there is significant literature on the ISO 9001, only a few publications highlighted the problems, the issues, and the challenges of the ISO 9001, especially in the developing countries [8, 9]. Besides, progress in the implementation of ISO 9001 has been noticed in Middle East countries among numerous groups of companies in the United Arab Emirates, Kuwait, Lebanon, Qatar, and Oman, while Pakistani companies are trying to incorporate the codes and the standards to obtain the official certification. Experimental research was carried out in Egypt, by selecting a sample of industrial organizations to explore the critical aspects of the application process of ISO 9001 [10]. The study highlighted the problems arising during the application of ISO 9001 principles, the administration body's actions to apply Corresponding author: Zohaib Khan (engr_zohaib@hotmail.com) Engineering, Technology & Applied Science Research Vol. 11, No. 3, 2021, 7177-7180 7178 www.etasr.com Khan et al.: Recommendations for the Implementation of ISO 9001:2015 in the Manufacturing Industry … them successfully, and reported the necessity to alter the organizational system to conform. Hence, the employees’ confrontation during the implementation of the standards was the most momentous issue faced. Furthermore, 11 probable elements that influence the application of ISO 9001 were recommended. The responders were requested to rate the intensity to which every dimension influenced them, and the scale ranged from "very helpful" to "not helpful at all". Thus, by investigating the outcomes, it was shown that the main advantageous elements in the successful application of ISO 9001:2015 were the commitment from apex supervision, the devotion of the company’s in-house auditor, the well-designed system of the procedures, and the support from the mother organization or the partner. A study conducted on ISO 9001 certified goods and manufacturing companies in Pakistan reported 8 prominent difficulties during the procedure [11]. Another study reported the following significant aspects that assist the ISO 9001 implementation in Pakistan: a well-organized process system, the commitment of higher management to the goal, and the useful views from domestic auditors [12]. Moreover, the major problems connected to the standards' application were the requirements to change the prevailing systems, the uncertainty reported by the employees concerning the alteration, and the lack of understanding and respect to the ISO principles illustrated by all departments. Furthermore, several problems and issues concerning the function of the quality structure factors in the Pakistani manufacturing field were reported, such as the inspiration for the registration, the cost of the official ISO certification and the training plans, the quality guidelines, the registration companies, the ISO advantages, and the formal auditing. II. RESEARCH METHODOLOGY The main objective of this study was to identify the significant factors which hinder the implementation of ISO 9001:2015 in the manufacturing industry of Pakistan and determine recommendations to overcome them. An in-depth literature review was conducted which identified 32 common factors that hinder the implementation of ISO 9001:2015 in the manufacturing industry worldwide. A structured questionnaire was designed and developed based on the identified common factors shown in Table I. The questionnaire was distributed among 130 experienced respondents who were working in the manufacturing industry of Pakistan. The respondent's experience profile is shown in Figure 1. Fig. 1. Respondents' experience. TABLE I. FACTORS HINDERING ISO 9001 IMPLEMENTATION Factors hindering ISO implementation 1 2 3 4 5 1 Absence of ISO 9001 certification 2 Unwillingness to change organizational culture 3 Inflating the size of documents 4 Unwillingness to change work system 5 Weak Interdepartmental relationship 6 Management involvement 7 Insufficient knowledge in quality 8 Insufficient employee training 9 Training to top management by industries 10 Insufficient knowledge in quality 11 Insufficient Human Resources 12 Shortage of financial resources 13 ISO requirements as unrealistic 14 Absence of consulting boards 15 Difficult to implement ISO 16 Employee resistance 17 Top management involvement 18 Leadership from top management of company 19 Accountability in industry 20 Action orientation by industry 21 Credibility of the industry 22 Collaboration among Industries 23 Technology resources in the company 24 Big quality standards 25 Complexity in industries 26 Rules & Regulations 27 Training of staff 28 Previous record of Quality 29 Inspection and Testing 30 Unavailability of Quality Manuals 31 Employees behavior 32 Corrective and preventive action The gathered data were statistically analyzed using the average index formula. Factors having an average score of more than 3.6 were marked as significant factors that hinder the implementation of ISO 9001:2015 in the manufacturing industry of Pakistan [13]. These factors are shown in Table II. TABLE II. LIST OF SIGNIFICANT FACTORS No Significant Factors AI Score Ranking 01 Absence of ISO 9001 Certification 4.874 01 02 Unavailability of Quality Manuals 4.764 02 03 Training of Staff 4.697 03 04 Top Management involvement 4.518 04 05 Employees behavior 4.473 05 06 Management involvement 4.197 06 07 Rules and Regulations 3.954 07 08 Difficult for implementation of ISO 3.879 08 After identifying the significant factors, a semi-structured questionnaire was developed and distributed to 50 top managerial respondents to investigate recommendations for each significant factor hindering the implementation of ISO Engineering, Technology & Applied Science Research Vol. 11, No. 3, 2021, 7177-7180 7179 www.etasr.com Khan et al.: Recommendations for the Implementation of ISO 9001:2015 in the Manufacturing Industry … 9001:2015 in Pakistan's manufacturing industry. The academic qualification of the selected respondents is shown in Figure 2. Gathered data from the semi-structured questionnaire were analyzed using content analysis. Content analysis is a research method involving a thorough inspection of human conversation and a systematic, objective, quantitative analysis of human characteristics. After revising the collected data of every aspect that may be relevant, the coding frame was developed [14]. Fig. 2. Respondents' academic qualification. III. DATA ANALYSIS AND RESULTS Cronbach's alpha measures the internal consistency or reliability of survey data, and it was utilized to evaluate the reliability of the data set using SPSS v27. As Cronbach's alpha was measured at 0.914, it was reliable to proceed further [15]. Eight significant factors were found to hinder the implementation of ISO 9001:2015 in the manufacturing industry of Pakistan. Content analysis revealed some recommendations and suggestions to counteract those hindering factors, as shown in Table III. TABLE III. RECOMMENDATIONS FOR SIGNIFICANT FACTORS Factor Recommendations Frequency 1 1. ISO certification should be clear 47 2. Process of ISO certification should be explained 45 3. Owner should be informed of ISO certification 42 2 1. Quality manuals should be available easily 48 2. Quality manuals should be explained 45 3. Quality manuals should be revised 41 3 1. Training of staff 48 2. Staff should be informed of ISO 9001 benefits 45 3. Training should be done regularly 41 4 1. Top management should be involved in ISO 9001 certification 48 2. Brief should be given for advantages of ISO 9001 46 3. Top management should be given examples of ISO 9001 certified industries 43 5 1. Employess should be informed of ISO 9001 advantages 49 2. Employees should follow the standards of ISO 9001 46 3. Employees should be trained on ISO-9001 44 6 1. ISO certification training should be given to management 48 2. Management should be informed of ISO 9001 advantages 45 3. Quality manuals should be revised 41 7 1. Rules and regulations should be informed to all staff 48 2. Policies of ISO 9001 should be easily understood 45 3. Training should be done regularly 41 8 1.Clear concept of ISO 9001 should be explained 48 2. Implementation procedure of ISO 9001 should be made easy 46 3.Top management should be informed on the advantages of ISO-9001 43 Fig. 3. Significant factors hindering the implementation of ISO (with AI score). IV. CONCLUSION ISO certification plays an important role in any country's GDP development. The implementation of ISO 9001:2015 in Pakistan's manufacturing industry is a serious concern. Eight significant factors were found to hinder the implementation of ISO 9001:2015 in Pakistan's manufacturing industry. Recommendations and suggestions were pointed out by the qualified and experienced professionals of Pakistan's manufacturing industry. 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