Microsoft Word - ETASR_V12_N6_pp9536-9545 Engineering, Technology & Applied Science Research Vol. 12, No. 6, 2022, 9536-9545 9536 www.etasr.com Nasir: Determination of the Harmonic Losses in an Induction Motor Fed by an Inverter Determination of the Harmonic Losses in an Induction Motor Fed by an Inverter Bilal Abdullah Nasir Department of Electrical Techniques Northern Technical University Mosul, Iraq bilalalnasir@ntu.edu.iq Received: 24 April 2022 | Revised: 16 May 2022 | Accepted: 19 May 2022 Abstract-The advancement, development, improvement, and increased use of power electronic converters led to the efficient speed control of electrical drives. The most famous three-phase induction motor-related control to Pulse-Width Modulation (PWM) technique is used to operate multilevel inverters such as variable-frequency or six-step Voltage Source Inverter (VSI). Switching devices of the inverter are used in the drive systems and act as the main source of harmonics. When the induction motor is fed from the PWM inverter, it will be supplied by low order (5th, 7th, 11th) time harmonic voltage. The motor performance is affected by the presence of these time harmonic components because the additional losses generated in the motor defect its performance, generate pulsating torque, and reduce efficiency. In this work, the analysis of a dynamic model of an induction motor in transient and steady-state operation is developed, considering the effect of time-harmonic voltages generated by the inverter, skin effect, skew effect, temperature rise effect, iron core loss, stray load loss, and magnetic saturation on the motor performance. The performance of the motor is studied by the time-harmonic equivalent circuit and by the fundamental equivalent circuit. The motor performance in terms of efficiency and power factor is compared with the experimental results for both sinusoidal and VSI motor feeds in order to validate the model accuracy. Keywords-dynamic modeling; additional losses; 3-phase bridge inverter; 3-phase diode rectifier; harmonic equivalent circuit; switching functions I. INTRODUCTION It has been observed that the electrical machine losses increase if the supply voltage has harmonics. This gained attention at the early '70s, as the machines were supplied with static six-step inverters. The additional Ohmic losses were produced in the machine windings due to the flowing of harmonic currents. The Ohmic losses in the rotor windings of the induction machines can increase considerably due to the skin effect. There is also an increase in the machine iron losses due to the flowing of harmonic currents [1-5]. At low harmonic frequency (< 2.5kHz), the harmonic losses are also increased with the machine load due to the slight reduction of the machine inductances caused by the saturation effect [6-7]. Measuring the harmonic losses in electrical machines is a very complex task, and its determination by subtracting the output power from the input power is very sensitive to errors of measurement [8]. At the beginning of this century, the calculation of harmonic losses was extended by numerical methods with computer analysis based on the Finite Element Method (FEM) [9-11]. In numerical methods, the computational process is a heavy burden and the complete structure of the machine has to be known [12]. The early adopted six-step inverters showed a defect in machine performance due to the pulsating torques and increasing harmonic losses [13-14]. In modern semiconducting techniques, the switching frequency and modulation index of PWM variable speed drives can be allowed to be further increased and eliminate all harmonics below the switching frequency. Although this technique can increase the machine performance and reduce noise emissions, the machine harmonic losses cannot be reduced considerably by increasing the switching frequency above 10kHz [15-24]. To model the harmonic losses of the induction machines with different power ratings, a complete equivalent circuit including all harmonic loss components was first presented in [5]. In this circuit, the resistances are connected in parallel to the leakage inductances accounting for the harmonic stray load losses in the machine windings. The harmonic losses due to the skew-effect and skin- effect are not included in this equivalent circuit model. All the equivalent circuit impedances must be frequency-dependent to take effect on the skin [25-28]. Variable speed drives are commonly used in many industrial applications. To supply the motor with variable frequency, the induction motor is fed from the six-step uncontrolled rectifier and the rectifier output is connected to the six-step Voltage Source Inverter (VSI). Two capacitors are connected across the rectifier output to remove the ripple. Due to the motor being fed from the switching inverter, the dynamic model developed to study the motor performance must be valid for any voltage and current waveform. A complete dynamic model is required for harmonics analysis. The model must include the main parameters of the machine for transient and steady-state operation. In this paper, an accurate dynamic model of the induction motor fed from a six-step VSI is presented using the switching functions for inverter modeling and the D-Q axes synchronously rotating reference frame Corresponding author: Bilal Abdullah Nasir Engineering, Technology & Applied Science Research Vol. 12, No. 6, 2022, 9536-9545 9537 www.etasr.com Nasir: Determination of the Harmonic Losses in an Induction Motor Fed by an Inverter model for induction motor modeling. In this comprehensive modeling, the harmonics, as additional losses, are calculated and analyzed easily. The accuracy of the model has been verified through Matlab simulations and the harmonic equivalent circuit of the machine, which is presented in this work as a powerful tool for motor performance calculation. II. MODELING OF THE INDUCTION MOTOR An accurate estimation parameter of the induction motor- equivalent circuit is required to implement these parameters for high-performance determination. The stator and rotor winding temperatures can be determined according to the IEEE standard 112-B by measuring the stator no-load and load currents, and the rotor current is determined at different load conditions. The skin effect on the stator parameters can be determined from the stator geometry. The iron core resistances are determined from the no-load test considering the effect of slip and core temperature. The magnetizing reactance is calculated from the no-load test at different supply voltages and rated frequencies to consider the saturation effect. The stator and rotor winding resistances �� and �� � depend on temperature variation and skin effect. The stator and rotor leakage reactances �ℓ� and �� ℓ� depend on skin effect and saturation. The magnetizing inductance �� depends on the magnetic saturation. The iron core resistance �� depends on motor slip and iron core temperature. Fig. 1. The proposed fundamental circuit of induction motor. The proposed equivalent circuit in Figure 1 contains the additional resistances ����ℓ and ����ℓ that model the stray losses in the stator and rotor circuits. The stray losses depend on the voltage drops due to the leakage reactance, the iron core resistances, and stator and rotor resistance. Also, the proposed equivalent circuit can deal with the effect of rotor skewing on the parameters of the rotor circuit. The iron core resistance is varied with the temperature and air-gap voltage and is calculated from the no-load test of the motor as [25]: �� = �� ∕ ��� ∗ (��ℓ − �� ∗ �� )� (1) �� = �� ∗ �� = �� ∗ �� ∗ sin (ϕ�) (2) �� = !"ℓ#$%&∗'ℓ(') * +& (3) where �� is the magnetizing voltage per phase and is calculated in terms of magnetizing reactance �� , magnetizing current �� , no-load current �� , and no-load sine of power factor angle sinφο. The iron core resistance was obtained in terms of air-gap voltage from the no-load test and curve-fitting technique [25]. ��= (1-D) is the temperature coefficient of the iron core loss, and D is the iron core power loss varying rate per , � determined as [25]: - = .�� (�/) − �� (�)0 �� (�/)1 (4) where �� (�/) and �� (�) represent the iron core power losses at ambient temperature and at any temperature. These iron core power losses are measured from the no-load test. ��ℓ is the active no-load power loss per phase, ��� is the stator resistance per phase at ambient temperature, 2�ℓ is the reactive no-load power loss per phase, and �ℓ� is the stator leakage reactance per phase. The rotor load resistance ��� �(1 − 4)/4 is derived in terms of rotor phase resistance �� � and rotor series stray loss resistance ����ℓ as: ��� �(1 − 4) 4⁄ = 1 1 78� 9(:#�)� − ����ℓ; − 1 �<=⁄1 *1 (5) where �<= is the mechanical loss resistance. The nonlinearity of the machine iron core and mechanical resistances due to the saturation of the magnetic core is considered by the dynamic model to improve the accuracy of simulation results. The resistances �� and �<= are determined practically from the no- load test at zero slip to be modeled by polynomial-curve fitting as: �� = −0.0001985 ∗ ��C + 0.111 ∗ �� − 23.11 ∗ �� + 840 (6) �