Plane Thermoelastic Waves in Infinite Half-Space Caused
FACTA UNIVERSITATIS
Series: Mechanical Engineering Vol. 16, No 1, 2018, pp. 19 - 28
https://doi.org/10.22190/FUME180102008P
© 2018 by University of Niš, Serbia | Creative Commons Licence: CC BY-NC-ND
Original scientific paper ∗
ADHESION BETWEEN A POWER-LAW INDENTER
AND A THIN LAYER COATED ON A RIGID SUBSTRATE
UDC 539.6
Antonio Papangelo1,2
1Politecnico di Bari, Department of Mechanics, Mathematics and Management, Italy
2Hamburg University of Technology, Department of Mechanical Engineering, Germany
Abstract. In the present paper we investigate indentation of a power-law axisymmetric
rigid probe in adhesive contact with a "thin layer" laying on a rigid foundation for both
frictionless unbounded and bounded compressible cases. The investigation relies on the
"thin layer" assumption proposed by Johnson, i.e. the layer thickness being much smaller
than the radius of the contact area, and it makes use of the previous solutions proposed
by Jaffar and Barber for the adhesiveless case. We give analytical predictions of the
loading curves and provide indentation, load and contact radius at the pull-off. It is
shown that the adhesive behavior is strongly affected by the indenter shape; nevertheless
below a critical thickness of the layer (typically below 1 µm) the theoretical strength of
the material is reached. This is in contrast with the Hertzian case, which has been shown
to be insensitive to the layer thickness. Two cases are investigated, namely, the case of a
free layer and the case of a compressible confined layer, the latter being more "efficient",
as, due to Poisson effects, the same detachment force is reached with a smaller contact
area. It is suggested that high sensitive micro-/nanoindentation tests may be performed
using probes with different power law profiles for characterization of adhesive and
elastic properties of micro-/nanolayers.
Key Words: Adhesion, Layer, JKR model, Adhesion Enhancement
1. INTRODUCTION
Adhesion is a much debated topic in contact mechanics covering different fields of
application, from adhesion of rough surfaces [1-4] to bioinspired adhesive mechanisms [5, 6].
Nature has inspired different researchers to try to reproduce the same design strategy adopted
by insects such as the "famous" gecko, or to develop an "optimal" profile to reach theoretical
adhesive strength on a substrate [6-8]. The progress of technology allows us today to "design"
Received January 02, 2018 / Accepted February 02, 2018
Corresponding author: Antonio Papangelo
Department of Mechanics, Mathematics and Management, Politecnico di Bari, Viale Japigia 182, 70126 Bari, Italy
E-mail: antonio.papangelo@poliba.it
20 A. PAPANGELO
surface topography down to the nanoscale. Nanopatterned surfaces, with repeating pillars [9] or
dimples [10], are nowadays inspiring many researchers to develop pressure sensitive adhesive
mechanisms [10-12]. The majority of scientific literature has focused on the case of halfspace
geometry; nevertheless, the development of microelectromechanical systems (MEMS),
anti-wear coatings, microelectronics, pressure sensitive adhesive, multilayer coatings calls for a
detailed understanding of the contact behavior of the layered surfaces in presence of adhesion.
Some authors have dealt with axisymmetric contact of an elastic layer supported by a rigid
foundation in adhesiveless and adhesive cases, both analytically [13, 14] and numerically [15].
It has been shown that for the Hertzian profile the pull-off force does not depend on the elastic
properties of the material, similarly to the classical solution of Johnson-Kendall-Roberts (JKR)
valid for halfspace geometry [16, 17]. Argatov et al. [18] also studied the indentation of an
elliptic paraboloid profile in contact with a transversely isotropic layer supported by a rigid
foundation in the compressible and incompressible case. To unveil the effect of the indenter
profile, in this paper we study the adhesive indentation of an axisymmetric frictionless rigid
punch with a power-law profile, which indents a compressible "thin layer" on a rigid
foundation in both the bounded and unbounded case. The "thin layer" approximation was first
proposed by Johnson [19], who assumed that layer thickness b is much smaller than radius of
contact a, i.e. b<2 the layer
thickness has to be reduced for increasing the pull-off force. The layer thickness in fact is
raised at the power (2-k)/(2k), which is plotted in Fig. 2. For high values of exponent k we
obtain 21 /PO bP −∝ , which suggests that in order to obtain high adhesive strength k>>2
should be adopted together with a very thin layer. Bearing in mind that our argumentation
is based on the thin layer approximation, in the rest of the paper we will focus on the case
k>2.
24 A. PAPANGELO
Fig. 2 The pull-off force is proportional to .bP k
k
PO
2
2−
∝ Here we plot the exponent (2-k)/(2k)
versus k to show that for k<2(>2) thicker (thinner) layer increase the pull-off force
Similarly to Gao and Yao [7] we assume w=10 mJ/m2, E*=1 GPa and for the layer
thickness and reference length b=1 µm, R=1 mm. The loading curves are reported in Fig. 3
for k=[1.9, 2, 2.1]. Two main points arise, i.e., firstly, there is no instability in displacement
control (contrary to the classical JKR problem with halfspace), and secondly, the pull-off
force is greatly affected by k. This is further confirmed in Fig. 4 where the pull-off force is
plotted as a function of k: it appears that moving from k=2 to k=3 an enhancement of one
order of magnitude is obtained.
Fig. 3 Force-indentation curves for different power law profiles k=[1.9, 2, 2.1].
Solid (dashed) curves are stable (unstable) under force control
Adhesion between a Power-Law Indenter and a Thin Layer 25
Fig. 4 Pull-off as a function of the indenter shape, R/b=[102, 103, 104]
The strong enhancement obtained increasing k calls for further investigations. First we
compute the average tension acting within the contact area at pull-off |σPO|
b
wE
k
k
a
P
PO
PO
PO
∗
+
==
2
22π
σ (18)
where we clearly recognize the toughness of material KIc=(E
*w)1/2 and the dependences on
layer thickness b-1/2 and the shape of indenter "k", but independent of the other lengthscale
"R" involved in the problem. For k>2, the "optimal" layer thickness, critical thickness bcr
below which theoretical strength σth is reached, is easily obtained as
PO
th
Ic
cr a
K
k
k
b <<⎟⎟
⎠
⎞
⎜⎜
⎝
⎛
⎟
⎠
⎞
⎜
⎝
⎛
+
=
22
2
2
σ
(19)
We shall assume reasonable values for σth =10 MPa, w=10 mJ/m
2, E*=1 GPa as in Gao
and Yao [7] which for k=2 gives bcr=1 µm and is further reduced for k>2. We recall here
that the present analysis is valid within the Johnson's approximation b<2 the "optimal design" is feasible within the thin layer approximation where the
pull-off tension is close to the theoretical strength of the material. Also notice that we have
used b=bcr= 1 µm, but for any b2 pull-off PPO is increased and contact area πa
2
PO decreased with
respect to the frictionless case, thus, due to Poisson's effects, the contact is more "efficient"
in the bounded configuration.
4. CONCLUSIONS
In this paper we have studied the adhesive indentation by an axisymmetric frictionless
rigid indenter with power-law profile on a thin layer supported by a rigid foundation. It has
been shown that the detachment force at pull-off is strongly affected by the geometry of the
tip. Nevertheless we noted that reducing the layer thickness, which also fulfills the "thin
layer approximation", leads to reaching the theoretical strength at pull-off. Using
reasonable data for the elastic and adhesive parameters of the layer, as in Gao and Yao [7],
we have shown that the critical thickness of the layer below which the theoretical strength
is reached is of the order of 1 µm. While for the case of Hertzian (parabolic) profile the
detachment force is independent of the thickness of the layer and on its elastic properties
(similarly to the classical results of Johnson-Kendal-Roberts valid for halfspace geometry)
when a general power-law is used, this dependence arises. It has been shown that the
adhesive mechanism is more efficient when compared to the JKR halfspace solution,
particularly for bounded compressible layers, as the same detachment force is obtained
with a much smaller contact area. This occurs because the dominant length scale for the
stress intensity factor at the contact edge is the layer thickness. The presented analysis is
particularly suited for polymeric coating of metallic samples with micro or nanometer
thickness. Exploiting different probe profiles high sensitivity micro-/nanoindentation test
may be performed to determine adhesive and elastic properties (w, E*) of the thin layers
coated on "rigid" substrates. Possible extension of the present work may consider the
adhesive indentation of multilayered systems, which are of interest in tribology, as for the
"Surface Force Apparatus", often represented as a three-layer halfspace [27].
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28 A. PAPANGELO
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ADHESION BETWEEN A POWER-LAW INDENTER AND A THIN LAYER COATED ON A RIGID SUBSTRATE
Antonio Papangelo1,2
1. Introduction
2. Methods
3. Axisymmetric Contact with Power Law Profile
3.1. Frictionless unbounded layer
3.2. Bonded compressible layer
4. Conclusions
References