Microsoft Word - numero_35_art_30 G. Gobbi et alii, Frattura ed Integrità Strutturale, 35 (2016) 260-270; DOI: 10.3221/IGF-ESIS.35.30 260 Focussed on Crack Paths A cohesive zone model to simulate the hydrogen embrittlement effect on a high-strength steel G. Gobbi (http://orcid.org/0000-0001-7127-1287) C. Colombo (http://orcid.org/0000-0003-2074-6726) L. Vergani (http://orcid.org/0000-0003-2353-7751) Politecnico di Milano, Department of Mechanical Engineering, Via La Masa 1, 20156 Milano (Italy) giorgia.gobbi@polimi.it, chiara.colombo@polimi.it, laura.vergani@polimi.it ABSTRACT. The present work aims to model the fracture mechanical behavior of a high-strength low carbon steel, AISI 4130 operating in hydrogen contaminated environment. The study deals with the development of 2D finite element cohesive zone model (CZM) reproducing a toughness test. Along the symmetry plane over the crack path of a C(T) specimen a zero thickness layer of cohesive elements are implemented in order to simulate the crack propagation. The main feature of this kind of model is the definition of a traction-separation law (TSL) that reproduces the constitutive response of the material inside to the cohesive elements. Starting from a TSL calibrated on hydrogen non-contaminated material, the embrittlement effect is simulated by reducing the cohesive energy according to the total hydrogen content including the lattice sites (NILS) and the trapped amount. In this perspective, the proposed model consists of three steps of simulations. First step evaluates the hydrostatic pressure. It drives the initial hydrogen concentration assigned in the second step, a mass diffusion analysis, defining in this way the contribution of hydrogen moving across the interstitial lattice sites. The final stress analysis, allows getting the total hydrogen content, including the trapped amount, and evaluating the new crack initiation and propagation due to the hydrogen presence. The model is implemented in both plane strain and plane stress configurations; results are compared in the discussion. From the analyses, it resulted that hydrogen is located only into lattice sites and not in traps, and that the considered steel experiences a high hydrogen susceptibility. By the proposed procedure, the developed numerical model seems a reliable and quick tool able to estimate the mechanical behavior of steels in presence of hydrogen. KEYWORDS. Hydrogen embrittlement; AISI 4130 steel; Toughness test; Cohesive zone model; Traction- separation law. INTRODUCTION ydrogen embrittlement phenomenon is an issue known since several years in engineering field. Different structural steels and alloys show sensitivity to hydrogen. In particular, when atomic hydrogen gets in contact with these materials they experience a drastically decrease of the mechanical properties that can result in failure H G. Gobbi et alii, Frattura ed Integrità Strutturale, 35 (2016) 260-270; DOI: 10.3221/IGF-ESIS.35.30 261 of components. Hydrogen embrittlement phenomenon interests different fields such as mechanical, structural and energetic. For some industrial environment, this problem is widely recognized and studied in literature. For instance, oil&gas industry [1] in which atomic hydrogen is released as product of chemical reactions in environments where the infrastructures operate, pressure vessels for hydrogen storage and transportation [2] and lately even energy devices that use hydrogen as alternative energy carrier. However, other applications in which the presence of hydrogen is less evident have been pointed out recently thanks to the ongoing research on this topic. An example is reported in [3], dealing with wind turbine gearbox bearings, where the hydrogen presence has a deleterious effect in combination with rolling contact fatigue. In this case, it is suggested that hydrogen comes from decomposition of lubricating oil [4] or from water contamination. Scientific literature also reports some failures occurred in threaded fasteners, as in [5] where the possible sources of hydrogen are related to thermal treatments. However, independently on the source that generates atomic hydrogen, the most crucial phase is the diffusion process of hydrogen through the material lattice. According to [6], usually the concentration of hydrogen is split into two parts: the content of hydrogen in the interstitial lattice sites (NILS) driven by hydrostatic pressure, and the amount accumulated in correspondence of the so-called trap sites. In turn, these can be divided in reversible and irreversible based on the hydrogen binding energy (potential energy at microscopic scale). Reversible traps, or low binding energy traps, are mainly related to dislocations and plastic flow. In fact, in [6] the authors showed that plastic strain and hydrogen concentration in reversible traps have similar trends in front of a crack tip. The presence of a crack in a component induces hydrogen atoms to move from the free surface towards the tip. Indeed, crack initiation and propagation are deeply influenced by hydrogen presence and diffusion. In terms of diffusion coefficient the motion of hydrogen through NILS is represented by an ideal lattice diffusivity, DL. The diffusion can be limited or increased by traps and in these circumstances, a trap-affected or apparent diffusivity, DH, is considered. Hydrogen embrittlement is mostly governed by this second diffusion coefficient. Traps effect is not univocal [7, 8]. Indeed, literature reports that hydrogen in reversible traps is in equilibrium with the one in NILS, and it is an “obstacle” to its transport, thus DH> /ColorImageDict << /QFactor 0.15 /HSamples [1 1 1 1] /VSamples [1 1 1 1] >> /JPEG2000ColorACSImageDict << /TileWidth 256 /TileHeight 256 /Quality 30 >> /JPEG2000ColorImageDict << /TileWidth 256 /TileHeight 256 /Quality 30 >> /AntiAliasGrayImages false /CropGrayImages true /GrayImageMinResolution 300 /GrayImageMinResolutionPolicy /OK /DownsampleGrayImages true /GrayImageDownsampleType /Bicubic /GrayImageResolution 300 /GrayImageDepth -1 /GrayImageMinDownsampleDepth 2 /GrayImageDownsampleThreshold 1.50000 /EncodeGrayImages true /GrayImageFilter /DCTEncode /AutoFilterGrayImages true /GrayImageAutoFilterStrategy /JPEG /GrayACSImageDict << /QFactor 0.15 /HSamples [1 1 1 1] /VSamples [1 1 1 1] >> /GrayImageDict << /QFactor 0.15 /HSamples [1 1 1 1] /VSamples [1 1 1 1] >> /JPEG2000GrayACSImageDict << /TileWidth 256 /TileHeight 256 /Quality 30 >> /JPEG2000GrayImageDict << /TileWidth 256 /TileHeight 256 /Quality 30 >> /AntiAliasMonoImages false /CropMonoImages true /MonoImageMinResolution 1200 /MonoImageMinResolutionPolicy /OK /DownsampleMonoImages true /MonoImageDownsampleType /Bicubic /MonoImageResolution 1200 /MonoImageDepth -1 /MonoImageDownsampleThreshold 1.50000 /EncodeMonoImages true /MonoImageFilter /CCITTFaxEncode /MonoImageDict << /K -1 >> /AllowPSXObjects false /CheckCompliance [ /None ] /PDFX1aCheck false /PDFX3Check false /PDFXCompliantPDFOnly false /PDFXNoTrimBoxError true /PDFXTrimBoxToMediaBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXSetBleedBoxToMediaBox true /PDFXBleedBoxToTrimBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXOutputIntentProfile () /PDFXOutputConditionIdentifier () /PDFXOutputCondition () /PDFXRegistryName () /PDFXTrapped /False /CreateJDFFile false /Description << /ARA /BGR /CHS /CHT /CZE /DAN /DEU /ESP /ETI /FRA /GRE /HEB /HRV (Za stvaranje Adobe PDF dokumenata najpogodnijih za visokokvalitetni ispis prije tiskanja koristite ove postavke. 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