GEOL. CROAT. 49/2 243 - 246 4 Figs. ZAGREB 1996 Scientific note Dry Gas Injection for Miscible Displacement on Zutica Oil Field Tvanka JUTTNER Key words: Gas injection, Mi scibility condit ion, Enhanced recovery, Di sp lacement, Vaporizing gas drive, Multiple conlacL Abstract By the process of gas injec tion under mi scible conditions, th e (alai oil recovery also includes vaporized hydrocarbons from the residual immobile oil, in addition (0 (he oil produced by direct dis ­ placement. The process is complex and involves Ihe innucnce of the interaction of extracted hydrocarbons and in-situ oil at the displace­ ment fronl. Therefore, the final oil recovery under miscible cond it ions is higher than th e "conventionally" displaced oil. Methods of calcu­ lating multiple contacts miscibility with an Equation of State (EOS) determine the miscibility condit ions by simula tion processes as a vaporizing gas drivc or cond ensi ng gas drive. The aim of this study was 10 dctcmlinc a degree of miscibility. I. INTRODUCTION When a fluid is injected into a reservoir to displace oil towards the production well, oil recovery is not completc. One method to improve recovery is to reduce or suppress the interfacial tension between the oil and injeetcd nuid. This happens when injected fluid, hydro­ carbon gases for example (dry natural gas, mainly methanc, carbon -dioxide) are miscible with oil (BLA­ CKWELL cl al.. 1959; BENHAM cl al.. 1960; STAL­ KUP. 1984). 2. METHODS AND RESULTS The aim of this research was to simulate the process or oil production in the Zutica field by maintaining reservoir pressure, and to define process characteristics (miscibility or immiscibility condit ions). To simulate the process, a unidimcntional rcservoir sim ulator COMP3 was uscd (Scienti fic Software Intercomp). A 9-component system was required in the formulat ion of fluid composition (adjusted to PR £OS). It was also assumed that the pore space contains only sat urated oil Faculty of Mining, Geology and Petroleum Engineering , Un iversity of Zagrcb, Picroltijeva 6, HR- IOOOO Zagreb, Croatia. PROCEEDINGS Kljucne nJeCl: utiskivanje pUna, uvjeti mtJcSanJa, povecanje iscrpka, istiskivanj e, otparavanje u plin­ sku fazu, visekontaktni proces. Sazetak Pri proccsima uti skivanja plina ukupni iscrpak nafte ukljllcllje osim !laftc proizvedene izravnim istiskivanjem i ugljikovodikc otparene iz zaostale, nepokrelnc nafte. Mehanizam procesa je slo~.cn i obuhvaea cfckte interakcijc olparcnih ugljikovodika i nafte na frontll ist iskivanja. Zato je konacni iscrpak nane LIZ proccs mijcsanja veei od "konvcncionalno" isti sllulc i olparene naftc. Metodc racunanja visekontaktllog olparavanja s nckom od jed­ lIadzbi stanja odrcduju uvjcte mijdanja simulacijom proccsa; meha­ nizmom olparavanja iIi mchanizmom kondenzllcijc. Cilj si mulacijc procesa proizvodnje nanc polja Zutica rcZimom podrzavanja slojnog tlaka bio jc odrcdivanje karaktcra proccsa, Ij. stupnja priblil,avanja uvjctima mijcsanja izral.enog velicinom iscrpka naftc. (the cr iterion for iluid mobility calculated by mUltiple contact vaporization), and does not consider either the influcnce of petrophysical heterogeneities of the reser­ voir rock, or the viscous fingering of Iluid. In fact, only the thermodynamic aspect of the process is investigated. The sequence of calculations is correlated with the practical procedure of oil production which consists of: I. Gas injeclion (SLOBOD & KOCH. 1963; CAU­ DLE & DYES, [958) into a reservoir until a certain pressure is attained, and 2. Maintenance of constant reservoir pressure with a given valuc of oil production. Part of the injected dry gas is dissolved in the reservoir oil and the cons(> q uenccs are: • increasing oil volume (oil-swell); • changes in phase composition, density and viscosity of oil; • changes in composition and density of equi librium gas phase. Changes of these properties of Zutica oil calculated for various prcssures ranging from the initial saturation pressure Pbi :::: 128.5 bar up to 200 bars are shown in Fi g. L In this particular case, injected dry gas is poorly dis­ solved in already saturated oil and swelling of oil is 6%, while oil density decreases by 3% from 0.687 10 0.665 g/cm3 . Simulation of the dynamics of displacement pro- 244 Geologia Croatica 49/2 1.08 ! 0.70 , I v-----Y density r I • ~ _________ swem,g facW / 1.06 0.69 "E ~ .~r '0 '0 > 1.04 " • ~ 0.68 0.67 / - 15 ?: ." 0 0 u 1.02 / 1.00 125 150 175 gas injection pressure (bar) cess at set constant pressure or gas injection has already been performed unde r var ious pressure va lues. Typical curves of oil recovery versus volume of injected gas are shown in Fig. 2. Oil recovery is not a distinct function of inj ection pressure , therefore the oil recovery at a pressure or 135 bars (pressure close to actual reservoir condi ti ons) is a little lower than oil recovery at 180 bars pressure. Gas injection of one pore volume (P.Y.) at a pressure of 135 bar gave a recovery of 5 1 %, while at a pressure of 180 bar the recovery is 55% of the original oil in place. A practical method of defining a characteristic mul­ tiple contact miscibility between injected fluid and oil is the "slim-tube" test from which the minimum misci ­ bi lit y press ure (MMP) was de termined . Accord ing to 100 ~v 200 0.66 0.65 Fig. 1 Changes in properties of reservoir oi l during gas injec­ tion (after JUlTNER, 1995) . the c riterion (YELLING & METCALFE, 1980) the minimum miscibility pressure (MMP) is that particular gas inject ion pressure when 1.2 P.V. of injected gas dis­ p laced ovcr 90 % of present oil. Results of the "slim­ tube" tes t are shown in Fi g. 3 whi ch showcs that the miscible conditions in the sys tern (saturated oil Zutica - methane, respectively dry natural gas), can be achieved only after application of very high pressure (MMP of a sys tem is 500 bar). In other words, in oil product ion from the Zutica fi e ld, th e regime of press ure mainte­ nance should make modest contri butions by the mecha­ nism of multiple contact vaporization to oil displace­ ment, since in the interval of rea l applicable press ures of gas injection the process will proceed undcr immi sci­ bl e conditions. 80 I 0------0 injection pressure", 135 bar I ................. , ................. I I · ··············· ······ · ···~ ,: "- 60 E g ;J! " 0 > 0 40 f-- .... u ~ '0 20 C-.. .. o o ......................... 0.5 I 0----0 injection pressure", 180 bar I 1.0 1.5 amount of gas injection (P.V.) Fig. 2 Oil recovery by multiple - 2.0 conlac\ process Caner JUT­ TNER, 1995). Ju1tner: Dry Gas Injection for Miscible Displacement on Zut ica Oil Field 245 100 I -----~ ~ ..------- / :....----80 V / :> 0: 60 / / /' V ;f. '" • > 0 u ~ '0 40 I il recovery at 20 o 100 200 300 gas injection pressure (bar) Quantitative dynamic changes of composition with dependence on quantity of injected gas is shown in Fig. 4. The enrichment of dry gas with for example ethane is about 80% at the first contact and aboltt50% at the 16th contact (which equals the total injected volume from 0.8 P.V.). It must be noted that these data relate to processes of gas injection into saturated oil. The gas cap in the reservoir has not been considered. In this par­ ticular process, composition of lhe existing gas cap affects the phase equilibria and final composition of the produced gas phase. 3, CONCLUSION By processes of gas injecl ion into a reservoir, the composition of fluids in the area near the critical point ;f. 15 100 80 E 60 o 15 c .2 1i E 40 • u c o u 20 o - I - I r-- r-- I -Ia D r-- 1 1 I I II I I 11 c, co, components '. at injected gas I 4DC 500 Fig. 3 Determination of minimum miscibili ty pressure ( MMP) ("s li me-tube" test) (afte r JOT­ TNER, 1995). distinctly diffe r from the composition of the original reservoir fluid. Therefore it is necessary to create a good model of a fluid from 9 to 15 components adjust­ ed with one Equations of State (EOS). To produce more oil, the pressure in the reservoir must be maintained by injecting another fluid. Oil dis­ placement in the Zutica oil field by maintaning reser­ voir pressure by gas injection at an actual pressure of 130 bar occurs under immisci ble conditions in accor­ dance with the expected phase behaviour of a methane­ oil system, because the minimum miscibility pressure (MMP) of injected gas in reservoir oil , determined by the "slim-tube" test, is about 500 bar. If the process should be performed at higher pressure (up to maxi­ mum possible reservoir pressure of 200 bar), it cannot be expected to produce a greater contribution to misci- 10 injected gas I after 1st contact afte r 15th contact r-- 8 ...... 6 . . . .. . 4 2 III . o ;f. 15 E J " " £ 15 c 0 ~ ~ E • u c 0 u Fig. 4 Composition of equilibrium gas (after JOlTNER, 1995). 246 bility displacement in the LOtal production. At the pre­ sent production regime, injection of the dry gas leads to enrichment of gas phase by multiple contact vaporiza­ tion of liglll hydrocarbons. Low volumes of methane dissolve in the oil in place, so changes in the propcI1ics of the sa turated oil arc indistinct. The contribution of multiple contact mechanism of hydrocarbon vaporizing in \olal oil displacement is negligible. Acknowledgment Thi s work was supported in part by Ministry of Sci­ ence and Technology of the Repub lic of Croatia (Pro­ ject 2-16-230: " Improvement of Hydrocarbon Recovery by Gas Injection Processes"), Gt:ologia CrOiltiCii 49/2 4. REFERENCES BENHAM, A.L., DOWDEN, W.E. & KUNZMAN , W.J. (1960): Miscible fluid displacement prediction of miseibility. - Trans. AIME, 219, 219-237. BLACKWELL, R.l., RAYNE, 1.R. & TERRY, W.M . (1959): Factors influencing the e fficiency of misci­ ble displacement.- Trans. AIME, 216, 1-8. CAUDLE, B.H. & DYES, A.B . (1958): Improving mis­ cible displacement by gas-water injection.- Trans. AIME, 213, 281 -284. lUTTNER, l. (1995): Proces optimalization for recov­ ery improvement by gas recycl ing in oil reservoir with gas-cap .- Unpublished PhD Thesis, [-'acuity of Mining, Geology and Petroleum Engineering, Uni­ versity of Zagreb, 122p. SLOBOD, R.L. & KOCH, H.A. l r. (1963): High pres­ sure gas injection-mehanism of recovery increase.­ Drill. and Prod. Prac., 20, 82-96. STALKUP, F.l. lr. (1984): Miscible dispiacement.­ Monograph Series, L. H. Doherty Memorial Funf. of AiME SPE, Dallas, 8, 2-135. YELLING, W.F. & METCALFE, R.S. (1980): Deter­ mination and prediction of CO2 MMP. - 1. Petr. Techn., 32/1,160-168.