International Journal of Engineering Materials and Manufacture (2021) 6(1) 60-80 https://doi.org/10.26776/ijemm.06.01.2021.06 Samsul Islam, Md. Shariful Islam and Mohammad Zoynal Abedin Department of Mechanical Engineering Dhaka University of Engineering and Technology Gazipur 1700, Bangladesh E-mail: abedin.mzoynal@duet.ac.bd Reference: Islam et al., (2021). Review on Heat Transfer Enhancement by Louvered Fin. International Journal of Engineering Materials and Manufacture, 60-80. Review on Heat Transfer Enhancement by Louvered Fin Samsul Islam, Md. Shariful Islam and Mohammad Zoynal Abedin Received: 15 October 2020 Accepted: 28 January 2021 Published: 30 January 2021 Publisher: Deer Hill Publications © 2021 The Author(s) Creative Commons: CC BY 4.0 ABSTRACT The heat transfer enhancement is recycled in many engineering uses such as heat exchangers, refrigeration and air conditioning structures, chemical apparatuses, and automobile radiators. Hence many enhancing extended fin patterns are developed and used. In multi louvered fin, in this segment for multi-row fin and tube heat exchanger, an increase in heat transfer enhancement is found 58% for ReH = 350. When the Reynolds number is 1075, the temperature gradient is more distinct for greater louver angle that is the higher heat transfer enhanced for large louver angle. For variable louver angle heat exchanger, the maximum heat transfer improvement achieved by 118% Reynolds number at 1075. In the vortex generator for the delta winglet vortex generator, the extreme enhancement of heat transfer increased to 16% compared to the baseline geometry (at ReDh = 600). For a compact louvered heat exchanger, the results showed that a regular arrangement of louvered fins gives a 9.3% heat transfer improvement. In multi-region louver fins and flat tubes heat exchanger, the louver fin with 4 regions and the louver fin with 6 regions are far better than the conventional fin in overall performance. At the same time, the louver fin with 6 regions is also better than the louver fin with 4-region. The available work is in experimental form as well as numerical form performed by computational fluid dynamics. Keywords: Heat Transfer enhancement, Louvered fin heat exchanger, Vortex generator, Compact heat exchanger, Multi-region louver fin. NOMENCLATURE: Abbreviation/Symbol Meaning LP Louver Pitch L Louver Length θ Louver Angle Re Reynolds Number Nu Nusselt number t Fin thickness H Fin pitch Nl Number of Louvers MRFTHE Multi row fin and tube heat exchanger DWVG Delta winglet vortex generator ILFHE Inclined louvered fin heat exchanger VLAHE Variable louver angle heat exchanger CLHE Compact louvered heat exchanger 1 INTRODUCTION Nowadays, Researchers are concentrating on the improvement of the performance of heat exchangers having a high degree of surface compactness and optimal overall thermal-hydraulic performance. In gas to a fluid heat exchanger, the thermal resistance is dominant on the gas side which is up to 80% to that of total thermal resistance in a heat exchanger. Therefore, the main reason for lower thermal performance on the gas side is attributed to the fact that approximately 10 to 50 times smaller heat transfer coefficient can be achieved for gas than that of fluid. Hence, it is widely expected to enhance the researches in the field of heat transfer enhancement for future applications in the mailto:abedin.mzoynal@duet.ac.bd Review on Heat Transfer Enhancement by Louvered Fin 61 engineering fields. It is widely used in air conditioning systems, power generation, automobiles, and other applications. An air-cooled heat exchanger is much more essential nowadays. When hot fluid flows inside the tubes and airflow outside the tubes acts as a cold fluid. Fins are usually used on the airside of air-cooled heat exchangers to increase heat transfer performance [1]. Louvered fins are widely used for air side heat transfer surface of heat exchangers, such as automotive radiators, air cooled oil coolers, intercoolers, heaters and the like. Heat transfer performance of louvered fins is largely affected by various and complicated flows changed by configuration and arrangement (length, angle, pitch). Although many researchers have reviewed various experimental studies for louver-fin heat exchanger, the papers reviewed heat transfer enhancement for the single louvered fin, multi louvered fin, relatively high louver angle, low fin pitch and compact heat exchanger. The following section deals with the enhancement techniques with a detailed analysis. 2 ENHANCEMENT TECHNIQUES It can be divided into two groups. One is the “Active Technique” which requires an exterior power source to enhance heat transfer. The other one is the “Passive Technique” which requires no direct application of external power. The passive technique is an economical and widely used heat transfer enhancement technique. The heat transfer rate in heat exchanger is given by equation as, Q = h A θm (1) Where h is heat transfer coefficient, A is effective heat transfer surface area and θm is the mean value of temperature difference. The use of the passive technique to enhance heat transfer with considering the heat transfer equation is in the following manners. 1) Increase the effective heat transfer surface area A per unit volume without appreciably changing heat transfer coefficient h e.g. uses of plain fin surface. 2) Increase coefficient h without changing area A by using special shapes like crimped or ridged fins. That fin provides involvement due to subordinate flows and borderline coat parting within the channel. 3) Increase both h and A e.g. interrupting fins like louvers. Figure 1: Typical louver fin pattern [2]. Louver fin pattern is one of the most advanced enhanced extended surfaces which are essentially formed by cutting the sheet metal of the fin at breaks and rotating the strips of a metallic object so formed out of the fin. Figure 1 shows the geometrical definition of a heat exchanger with louver fins. Louver fin has geometrical parameters like louver pitch, louver height, louver depth, louver angle, number of louvers, number of louver regions. Enhancement of heat transfer is dependent on geometrical parameters of louver fins hereafter researches are going on optimizing the thermo-hydraulic performance of heat exchanger with respect of louver type’s enhancer. In this paper, it has been discussed on heat transfer enhancement by different types of louvered fin and also gives a comparison of heat transfer enhancement of various enhancement types. Islam et al., (2021): International Journal of Engineering Materials and Manufacture, 6(1), 60-80 62 3 SINGLE LOUVERED FINS 3.1 Single and double row tubes with louvered fins In this study, simulations are performed for Reynolds numbers (Red), ranging from 400 to 4000. This is accomplished with the Reynolds number range established on louver pitch (ReLp) of 60 to 1800. As outlined in experimental observations of Antoniou et al., [3] have presented that the flow is laminar for up to a Reynolds number of nearly 1300. Although flow unevenness occurs upstream and downstream of the louver for ReLp = 1300, the flow remains principally laminar. To discourse this issue, three-dimensional models are achieved in the existing study with the RNG k–ε turbulence model to estimate the heat transfer and pressure drop appearances and to verify the local turbulence behaviour of the flow field. The heat transfer results are found to be 6–7% higher than those without the turbulence model. Since this difference is not so large, the assumption of laminar flow is retained for ReLp up to 1300. For ReLp > 1300, the turbulent flow equations are resolved. This study has implemented an arithmetical simulation of single and double row tubes with louvered fins. Figure 2 shows the computational domain used in the numerical study. Figure 2: Computational domain louver fins [4]. It has been found that at a low Reynolds number maximum of air flows through the gap between the fins rather than through the louvers. Reynolds numbers, when it is higher the boundary layers everywhere the louvers are thinner and the flow is nearly united with the louvers. Here heat transfer rate is upgraded with Reynolds number. Heat transmission and pressure drop features are obtained in terms of non-dimensional parameters, Stanton number (St), and friction factor (f) as functions of Reynolds number. There is a close contract is found between the computational results and experimental data at mid and high Reynolds numbers. Nonetheless, when Reynolds number is low then there is huge deviance. The local Nusselt number on the top surface of each louver in the flow direction along the length of fin for Reynolds number Red = 1000 is obtained; high Nusselt number is gained at the tip of the fin, leading-edge and rambling edge of every louver. It has observed that heat transfer coefficient increases with louver angle and extents maximum value at (28 – 29) ◦ and then again falls with the rises in louver angle for fin pitch 2.17 mm also higher heat transmission coefficient is found at minor louver pitch, as Lp=0.81 mm at optimal louver angle. By decreasing the fin pitch from 3.33 mm to 2.11 mm, the heat transfer rate increases. Although an additional decrease in louvered fin pitch does not result in any additional development in heat transfer. 3.2 Louvered fin and tube heat exchanger Here the physical model and computational domain of the replicated louvered fin and tube heat exchanger are demonstrated in Figure 3 simple constraints of this geometry for two cases of validation and sensitivity study are demonstrated in Table 1. For specifying the effect of Reynolds number on parameters j/j0 and f/f0, these parameters vs. louver angles are shown in Figure 4. The velocity of air inlet was improved from 1 m/s to 6.5 m/s which produced in deviation of Reynolds number from 1250 to 8100. It is demonstrated that maximum percentage changes of parameter j/j0 is approximately 10%, so the effect of Reynolds number on parameter j/j0 can be ignored. This value is 16% for consideration f/f0 and it can also be unnoticed. Review on Heat Transfer Enhancement by Louvered Fin 63 Figure 3: Physical model and computational domain [5]. Table 1: General Geometric Parameters of Simulated Louvered Fin [5]. parameters General values for validation (flat fin) General values for validation (louvered fin) General values for parametric study Tube collar outside diameter (Dc) 10.23 mm 10.42 mm 10.42 mm Tube row number 2 2 2 Fin thickness (t) 0.13 mm 0.115 mm 0.115 mm Length of louvered region (L) - 15 mm 15 mm Number of louvers - 4 4 Width of louvered region (W) - 12.5 mm 12.7 mm Fin pitch (Fp) 2.24 mm 2.06 mm 3.75 mm Longitudinal tube pitch (pl) 22 mm 19.05 mm 19.05 mm Transversal tube pitch (Pt) 25.4 mm 25.4 mm 25.4 mm Louver angle (θ) - 13.5° mm 0-60° Figure 4: Effect of Reynolds number on parameters j/j0 and f/f0 in different louver angles [5]. Islam et al., (2021): International Journal of Engineering Materials and Manufacture, 6(1), 60-80 64 4 MULTI LOUVERED FINS 4.1 Multi row fin and tube heat exchanger The episodic geometry besides the tube and the symmetry alongside the airflow way has permitted for oversimplification of the model geometry. The geometric parameters of louvered fins are demonstrated in figure 5. The hastened line in Figure 5 indicates the computational domain. A 3D design of the unit cell used in the condition of louvered fins is shown on Figure 6. Figure 6 shows the louvered fins solid body in impervious while the shaded volume indicates the fluid zone. The CAD tool used allows for simplicity in adjusting the variable design parameters (L, Lp, Nl, θ). The values for the main design constraints are recorded in Table 2 with the inconstant factors, as analysed in this paper, and are shown as ranges. Figure 5: Plane and side visions of louvered fins and explanations of geometric parameters [6]. Figure 6: Fluid zone (shaded) round the louvered fin (opaque) [6]. Review on Heat Transfer Enhancement by Louvered Fin 65 All results are showed as a function of the Reynolds number ReH with the length scale expressed concluded fin pitch. The louvered fin heat exchanger was analysed with fin parameters set as displayed in Table 2 and with the resulting louver constraints L/2 = 6.25 mm, Lp = 3.75 mm, and θ = 14°. The area-averaged temperature on the episodic surface of the model was used as the fluid bulk temperature (Tb) to control the heat transfer coefficient - the most difficult constraint to evaluate. In Figures 7 and 8the experimental values are indicated with a 10% comparative error bar to visualize the accordance of the obtained numerical results. The mathematically projected pressure drop relates strangely well with the experimental results, as seen in the Figure 8. The calculated averaged Nusselt numbers are very comparable to the experimentally acquired values, but over emphasized by almost 10% over the total range of observed ReH numbers showing in Figure 7. Table 2: The detailed geometry of the examined heat exchangers [6]. Parameters Values Tube outside diameter 10.42 mm The number of tube row 2 Longitudinal tube pitch (Pl) 19.05 mm Transverse tube pitch (Pt) 25.4 mm Fin thickness (t) 0.115 mm Fin pitch (H) 2.06 mm Number of louvers (Nl) 4-5 Louver angle (θ) 5-25° Louver pitch (Lp) 15 mm/Nl Louver length (L) 4-12 mm Figure 7: Comparison of numerically & experimentally achieved average Nusselt number for the louvered fin [6]. Islam et al., (2021): International Journal of Engineering Materials and Manufacture, 6(1), 60-80 66 Figure 8: Comparison of numerically & experimentally achieved average pressure drop for the louvered fin [6]. 4.2 Multi-region louver fins and flat tubes heat exchanger Nowadays, well-organized heat exchangers are compulsory for saving energy. Because of high compactness and outstanding heat transmission enactments, the aluminium-brazed heat exchanger with multi-louvered fin and the flat tube is used widely in residential air conditioning systems, automotive, aviation, dynamical machine fields, and so on. Davenport [7, 8], Achaichia [9], Achaichia and Cowell [10] observed air-side heat transfer and flow performance for louvered fin heat exchangers and obtained j and f factors as occupations of the Reynolds number. Huihua and Xuesheng [11] accompanied an investigational study by a scaled-up louvered fin model with dissimilar louver angles and pitches. Their investigational results showed that both the strength of heat transfer and pressure drop improved with growths in oblique angle and plate length. Aoki et al., [12] completed an investigational study on the heat transfer characteristics of dissimilar louver fin ranges such as louver angles and louver and fin pitches, reporting that the coefficients of heat transfer at low air velocity reduced with increasing fin pitch. Rugh et al., [13] calculated heat transfer coefficients and friction losses for high-density louvered fin and flat tube heat exchangers (2000 fins/m) and suggested j and f correlations. It has been found from their study that a louvered fin heat exchanger formed a 25% increase in heat transfer and a 110% increase in pressure drop comparative to a plain fin. It has been implemented in this experiment on airside heat transmission and pressure drop features of heat exchangers with multi-region louver fins as well as flat tubes on the louvered pitch with Reynolds numbers from 400 to 1600. Figure 9 shows seven types of examples of heat exchangers with a different number of louver regions (0 to 6) and fin louver statures were verified. The j factor and f factor tend to reduce with an increasing Reynolds number and tend to rise with the enlarged number of louver regions. The cause is that with the increased number of louver regions, the louver area of the fin rises. The results show that the louver fin with 4 regions and the louver fin with 6 regions are far better than the conventional fin in overall performance. At the same time, the louver fin with 6 regions is also better than the louver fin with 4-regions. 4.3 Multi-louvered fin and flat tube heat exchanger An accurate valuation of probable air-side heat transfer surface geometries is a prerequisite for the best possible heat exchanger plan. A simplified and translucent analytical procedure for the evaluation of multi louvered fin and flat tube heat exchanger geometries that permit maximal performance for given borderline conditions has been developed [15]. Figure 10 shows a schematic diagram of the test apparatus used in the study. The construction of this test apparatus contains a suction type wind tunnel, heat transfer fluid as water movement and control units, and a data acquirement system and is located in a continuous temperature and moisture compartment. Review on Heat Transfer Enhancement by Louvered Fin 67 Figure 9: Multi region louver fin patterns [14]. Figure 10: Schematic diagram of the test apparatus [16]. The study has been stated with investigate on the side of air in heat transfer as well as pressure fall features for the heat exchangers of multi louvered fin and flat tube. Here the air adjacent thermal enactment data has analysed using the effectiveness- NTU method for cross-flow heat exchanger. Here when using 16 mm flow depth then the heat transfer coefficients does not change more with respect to louver angle. In the other term, if used 24 mm flow depth then heat transfer coefficients increase with louver angle and extreme at 27°, and again fall with louver angle. The Friction factors are increased with louver angle and the j factor increased with louver angle, but its effect on the j factor differs with flow depth. Islam et al., (2021): International Journal of Engineering Materials and Manufacture, 6(1), 60-80 68 5 INCLINED LOUVERED FINS 5.1 Inclined louvered fin heat exchanger Air conditioning has evolved from a luxury item into a standard appliance during the past decades. At first, these units could only be found in office buildings, airports, supermarkets, etc. but now the main market for the air conditioning manufacturers in the domestic one. Sales in this market have seen tremendous growth, no doubt due to the string of hot summers in Europe and the United States, as well as to the continuous drop in price for this product. At this moment, about 80% of all US homes use air conditioning during the summer to improve domestic comfort [17]. The heat exchanger used in this research is part of a commercially available air conditioning unit and has continuous fins. The measurements were taken at solid-state conditions. Through the measurements, the inlet temperature of the water varied faintly (temperature drop of ±1°C). This temperature was measured by a PID- controller. Once the motionless command was achieved, the rail was positioned behind the tubes. For each tube a series of 10–15 samples were taken and this for 15 second. During these samples, the signal of the water flow meter was logged continuously. In Figure 11 measurements can be seen. All constraints of the current fin plan are fine within the sort of the verified examples, excepting the longitudinal fin pitch (22 mm) which is just outside the range (12.4 - 27.5 mm). From Figure 11 it is strong that the external convective heat transfer coefficient is on average 2.3 times higher than that for a plain fin (reaching from 2.15 for small Reynolds numbers to 2.5 for high Reynolds numbers). As the Reynolds number rises the flow becomes more turbulent (an indorsing combination of the bulk flow with the border layers) and the border layers become thinner. As a result, the flow can pass through the gaps between the different louvers and transferable louvers. Both effects supplement the heat transmission. For great Reynolds numbers, the difference is about 10%. For Reynolds numbers lower than 1000, the correlation lies within the error margin of the measured values. For low Reynolds numbers, it can therefore be decided that there is no solid dependence on the louver and tube bank constraints. For the higher Reynolds numbers, the difference increases, indicating the rising importance of parameters not present within the correlation. It is clear that the much smoother profile (fewer protruding edges in the flow path) as studied by will induce less vortex detaching then the profile studied here. Of course, it must be prominent that no clear choice of validity can be proven for this correlation, as it was determined using samples with a continuous transversal and longitudinal fin pitch. Therefore, additional research is compulsory to inspect the effect of various parameters (high Reynolds numbers versus low Reynolds numbers). The current research focused on Reynolds numbers fluctuating from 250 to 1300. This corresponds to an inlet velocity of 0.5–2.8 m/s. This heat exchanger usually functions amongst 0.95 m/s and 1.7 m/s, so the operating range is well covered. Measurements were taken to a Reynolds number as low as 100, the sharp drop in convection coefficient measured for Reynolds numbers between 100 and 250 is probably due to a combination of these effects. More study is required to improve understanding for this low Reynolds area. The friction characteristic was fixed using a series of differential pressure measurements. The pressure drop was measured for a range of Reynolds numbers. The resulting error is shown as well in Figure 12. The results were associated with the correlation for plain fins [18]. This correlation predicts for great Reynolds numbers a friction factor only 10% lesser than the dignified values. Figure 11: Reserved values of Colburn factor versus air side Reynolds number compared to forecast values by the correlation for plain fins and the correlation for convex louvered fins [18]. Review on Heat Transfer Enhancement by Louvered Fin 69 Figure 12: Restrained values of friction factor against air side Reynolds number compared to expected values by the correlation for convex louvered fins (Re>1000) [18]. For the small Reynolds numbers, the plain fin correlation forecasted friction factors up to 77% larger than the calculated values. This specifies that the connection for plain fins cannot be used for comparison, as the longitudinal tube pitch lies outside the range of verified parameters. If the correlation distributed for Reynolds numbers greater than 1000 are estimated for lower Reynolds numbers, the two friction curves remain to parallel up to a Reynolds number of 800, after which they diverge. The fin has a clearly more open construction than the previously established type (by using louvers in its place of V-shaped interruptions channels are designed allowing for the flow to permit more easily), which should decrease the pressure drop. Nevertheless, the better disposition results in larger recirculation zones, and the mirrored rearrangement louvers increase form drag. As renowned, the correlation of disregards fin parameters and was built using samples having quite different parameters, so it is difficult to control the range of its validity [18]. 5.2 Variable louver angle heat exchanger For a typical fin-and-tube heat exchanger, the controlling thermal resistance is generally on the air or fin side. Therefore, to efficiently recover the complete enactment of the heat exchanger, highly enhanced surfaces on the fin side are often fulfilled in the application. Webb [19] delivers a review of the printed data and correlations. Louver fin geometry is used extensively for heat transmission to the air in automotive and room air conditioning heat exchangers such as radiators, condensers, and oil coolers. The first dependable printed data on louvered fin surfaces was in 1950 by Kays and London [20]. In the 1980s, Davenport [21, 22] worked with smoke trace studies on a ten- time scale model of a non-standard variant of the crenulated louvered fin geometry and established the heat transfer and friction correlations for the crenulated louvered fin geometry. Webb and Trauger [23] worked with visualization techniques to investigate the link between the flow arrangement and the geometrical parameters of the louver angle, louver pitch, and fin pitch. It was found that the degree of flow alignment at a given Reynolds number is improved as the fin-to-louver pitch ratio is reduced. Jang et al., [24] mathematically examined three-dimensional convex louver finned-tube heat exchangers. The effects of different geometrical parameters, including convex louver angles (h = 15.5, 20.0, 24.0), louver pitch (Lp = 0.953 mm, 1.588 mm), and fin pitch (8 fins/in., 10 fins/in., 15 fins/in.) are examined in detail for the Reynolds number ReH ranging from 100 to 1100. It was presented that, for equal louver pitch, both the average Nusselt number and pressure drop coefficient are improved as the louver angle is improved; while for equal louver angles, they are reduced as the louver pitch is improved. In this study, the 3-D thermal- hydraulic examination with movable louver angle of louver fins heat exchangers. It has been tested five models (A- E) having continuously improved or reduced louver angle patterns. In Figure13the case models of verified heat exchangers. The heat transfer and pressure drop appearances for different models construed by Colburn factor j and friction factor f. Islam et al., (2021): International Journal of Engineering Materials and Manufacture, 6(1), 60-80 70 Figure 13: Different case models of heat exchanger [25]. It has been seen from this study that at Reynolds number 1075, the temperature gradient is more distinct for larger louver angle that is the greater heat transfer performance for large louver angle. Nevertheless, a greater louver angle would also donate to the rise in the pressure drop. It is also found that the temperature gradient is higher for sequentially variable louver angles than identical angles. It is also showed that together Nusselt number Nu and pressure drop coefficient Cp for continually movable louver angles (cases A–D) are higher than those for the identical louver angle (case E). It is seen that border layers exist on both the upper and lower faces of the louvers at Reynolds number 1075. The significant heat transfer improvement is due to stripper boundary layers that form at the leading edge of each louver. The current results indicated the consecutively variable louver angle patterns applied in heat exchangers could effectively improve the heat transfer presentation. 6 VORTEX GENERATORS 6.1 Delta winglet vortex generators Every day large amounts of heat are transferred in many industrial and domestic processes. As a result, any performance increase of the heat transfer will have a significant impact on energy use, fuel consumption, and the resulting greenhouse gas emissions. More energy-efficient heat exchangers like Louvered fin and round tube heat exchangers thus help to meet the 20–20–20 climate and energy targets set by the European Union [26]. In this procedure, the mentioned geometry with vortex generator is shown in Figure 14. The flat landing stage and evolution part are chosen as the span wise dimensions of in [27], as 0.25Lp for the smallest flat landing and 0.5Lp for the transition part. Episodic settings are applied on both sides of the domain as well as on the top and bottom. The height of the computational domain is equal to the fin pitch Fp and the width is equal to transversal tube pitch Pt. The fin surface is positioned in the centre with half fin positioning beyond the fin surface and half fin spacing underneath. The entry length upstream of the fin equivalents to 5 times the fin pitch Fp and the dominion prolongs 7 times the tube diameter Do downstream of the fin. The sizes of the multifarious heat exchanger are listed in Table 3. The louver geometry, tube diameter, and tube pitches are nominated from the databank with louvered fin heat exchangers provided. The results are designed in Figure 15. For the highest Reynolds numbers the simulated friction factors do not fall within the uncertainty of the experimental measurements: the maximum over prediction is 10%. In general, there is an acceptable match between the simulations and the experiments within the considered uncertainty ranges (the mean deviation of the Colburn j- factors is 6.2% and of the friction factors 5.5%). The Colburn j-factors and friction factors are designed for the purpose of the Reynolds number ReDh in Figure 16. The Reynolds number range 140–1220 matches up to inlet velocities of 0.63–5.25 m/s. Figure 16(a) illustrates that the Colburn j-factor rises when delta winglets are used. The maximum increase is 16% compared to the baseline geometry (at ReDh = 600). However, as is clear from Figure 16(b), the delta winglets also cause a penalty in friction factor (up to 35% at the largest Reynolds number (ReDh = 1220)). Review on Heat Transfer Enhancement by Louvered Fin 71 Table 3: Size dimensions of the multifarious heat exchanger (DW = delta winglet) [27]. Parameters Symbol Value Outer tube diameter Dₒ (mm) 6.75 Fin thickness tf(mm) 0.12 Louver pitch Lp (mm) 1.50 Louver angle θ (°) 35 Fin pitch Fp (mm) 1.71 Transversal tube pitch Pt (mm) 17.6 Longitudinal tube pitch Pl(mm) 13.6 Stream wise delta winglet position Δx (mm) 0.5Dₒ Span wise delta winglet position Δz (mm) ±0.3Dₒ DW angle of attack α (°) 35 DW height h (mm) 0.9s DW base b (mm) 2h; 1.5 h Figure 14: (a) three-dimensional computational domain& (b) top view showing the delta winglet position [27]. Figure 15: Comparison between the experimental data and the simulation results: (a) Colburn j-factors and (b) friction factors [27]. Islam et al., (2021): International Journal of Engineering Materials and Manufacture, 6(1), 60-80 72 Figure 16: Comparison of (a) the Colburn j-factor and (b) the friction factor for the baseline geometry without delta winglets and the compound design with delta winglets [26]. 7 COMPACT HEAT EXCHENGER 7.1 Compact Heat Exchanger with Louvered Fins As the demand for heat exchangers is rapidly increasing by production industries that are more capable, compact, and less costly, heat transfer enhancement has multiplied with great impetus. Thus, engineers come out with one wonderful solution, at which one revolution device has been developed decades ago called compact heat exchanger (CHE). Hence, Compact heat exchangers are capable to transfer further energy in a very limited cost method than other types of heat exchangers with more energy-saving when compared to conventional technology [19, 28–29]. This study enclosed the examination, imitation, and the investigation of modifications in geometrical factors modifications of louvered fin compact heat exchanger, CHE. Figure 17 shows the physical prototypical and computational dominion for the louvered fin CHE. For simple evidence, louver design is usually a design like a window with plane slats at which each one of the quadrilateral platters from Figure 17 is considered with some disposition angles. This louver design is used alongside the fin of the CHE. In every coating of the fin, the configuration is planned as in Figure 18 to develop the performance of heat elimination as the fin design plays the prime role in creating the utmost efficiency of the CHE. Also, the movement for each instance will be presumed as a laminar flow for inlet air velocity ranged from 0.3 m/s to 15 m/s. As for this study, the enactment of louvered fin CHE on the thermal and hydraulic investigation is estimated by variable louver angle and fin pitch. Figure 17: (a) The physical model (2D view in X-Y plane) and (b) computational domain [30]. Review on Heat Transfer Enhancement by Louvered Fin 73 Figure 18: Five altered cases of consecutively improved and reduced louver angle (+2◦, +4◦, −2◦, −4◦, and uniform angle 20◦) [30]. To examine the effect of fin pitch on heat transfer performance of louvered fin CHE, the louver angle selected is immovable at 20◦ throughout along the fin but the fin pitch is now selected to be movable. It consists of three variables which are (1) case A (fin pitch = 1.0 mm); (2) case B (fin pitch = 2.0 mm); (3) case C (fin pitch = 4.0 mm). For each situation, the other measurements of the CHE are being permanent as indicated below. Louver-pitch (1.00 mm); Fin-thickness (0.05 mm); Flow-length (9.00 mm); Inlet air temperature (Tin) (20◦C); Inlet air pressure (Pin) (0.0 Pa); Fin wall temperature (Tw) (60◦C); Frontal-velocity (Uin) (0.3∼15 m/s); Louver-angle (uniform angle of 20◦); For all circumstances of louvered fins of CHE considered, it is observed that the higher temperature section arises nearby the louvers at flow presence while the smallest temperature occurs in the region near the flow arrival regions. Figure 19 shows the temperature supply of constant louver angle (20◦) with fin pitch of 1 mm (case A) at Re = 500 renderings to the occurrences defined above. Therefore, greater heat transfer performance is expected for a louvered fin with minor pitch. It may be presumed from Figure 20; that the lowest fin pitch (case A) produces greater values of Nu compared to case B and C. The reason why louvered fin with minor pitch provides improved heat transfer performance equated to the larger one is that the louver with minor pitch caused more turbulence inflow of the working fluid and the border layer comparative to the fundamental flat-plate surfaces [30]. Islam et al., (2021): International Journal of Engineering Materials and Manufacture, 6(1), 60-80 74 Figure 19: Temperature delivery along the flow direction for identical louver angle (20◦) with fin pitch of 1 mm (case A) and Re = 500 [30]. Figure 20: The deviation of Nu along the flow direction for variable fin pitch with uniform louver angle of 20◦ and Re = 500 [30]. The averaged Nusselt number (Nu) delivery with Reynolds number for altered fin pitch values (cases A–C) is shown in Figure 21. It may be understood that as the Reynolds number rises, Nu for all the cases inspected also rises closely linearly. This is as the Reynolds number is improved by growing the inlet velocity. As a consequence, there will be an increase in fluid velocity inside the flow over the fins. Therefore, this increase bothers the flow, and the heat transmission is reinforced when the Reynolds number is greater than before. From this figure, it is observed that the Nu for case A is the highest followed by cases B and C at all numbers of Reynolds number. The difference in Nu between the cases A–C is more apparent at a higher Reynolds number. This is as, at developed Reynolds number, the border layers are thinner and the flow itself is almost allied with the louvers which cause the difference among cases A-C to be more substantial [30]. Review on Heat Transfer Enhancement by Louvered Fin 75 7.2 Compact louvered heat exchanger This study has achieved an investigational study on automobile radiators to explore air-side heat transfer and pressure drop appearances of flow on louvered fins. Here have been performed tests for irregular and regular arrangements of louvers which have shown in Figures 22, 23 respectively. Thermal hydraulic performance of radiator has examined for various geometrical and flow parameters and experimental results compared with effectiveness NTU results. It has been found that heat transfer rate tends to increase with an increasing inlet air velocity but at the same velocity the symmetrical pattern has a higher heat transfer rate than asymmetrical. The reason is that the regular pattern has more louvers per tube and the more the number of louvers with small pitch are the extra common areas between the fluid flows. By increasing air velocity, the pressure drop in the airside will be increased but the symmetrical pattern louvered fin behaves better in pressure drop performance. In the same conditions of temperature and mass flow rates for inlet air and water, the cooling rate of outlet water and heating rate of an outlet air temperature of a regular pattern is greater than an irregular one. The overall conclusion obtained from the above work is that regular louver fin organization found best in thermal-hydraulic performance than irregular organization hence it is vital to study geometrical constraints and physical structure of heat exchanger in order to enhance performance. Figure 21: Variation of averaged, Nu versus Re for variable fin pitch with uniform louver angle of 20◦ [30]. Figure 22: Asymmetrical arrangement of louvers [2]. Islam et al., (2021): International Journal of Engineering Materials and Manufacture, 6(1), 60-80 76 Figure 23: Symmetrical arrangement of louvers [2]. 8 SUMMARY It has shown from Figure 24 the greatest heat transfer enhancement is achieved approximately 118%for the louver fin heat exchangers with variable louver angle compared with general devices. The average value of heat transfer enhancement we studied about 58% for the multi-row fin and tube heat exchanger compared with regular devices. The minimum value of heat transfer enhancement is 9.3% for the compact louvered heat exchanger compared with general devices. Table 4: Observation of recent investigations on various types of louver fin at different working conditions in term of heat transfer enhancement. Louver type Louver arrangement Ref. Working fluid Conditions Observations Single louvered fins Single and double row tubes with louvered fins [4] Air Reynolds number from 400 to 4000. Temperature s of the tube surface and inlet air maintained at 358K and 288K, respectively (1) The local Nusselt number on the top surface of each louver in the flow direction along the length of fin for Reynolds number Red = 1000 is acquired. (2) The heat transfer coefficient was increased with the louver angle and reached a maximum value at 28-29 ◦ and then again decreased with the increase in louver angle for fin pitch value of 2.17 mm. (3) The higher heat transfer coefficient value is observed at a smaller louver pitch value of 0.81 mm at optimal louver angle. Louvered fin and tube heat exchanger [5] Air with constant properti es Variation of Reynolds number from 1250 to 8100 (1) In this study established correlations can describe 100% and 86% of totally 186 numerical simulation data within ±15% respectively in the extensive ranges of constraints. (2) The optimal louver angle was 21° for maximum increasing Colburn factor and minimizing friction factor was gained by genetic algorithm using the developed correlations. Review on Heat Transfer Enhancement by Louvered Fin 77 Multi louvered fins Multi row fin and tube heat exchanger [6] Air The range of ReH numbers within 70-350. In this experiment, the increment in heat transfer performance of 58% was acquired with ReH = 350 when using louvered fin in place of flat fins. Multi-region louver fins and flat tubes heat exchanger [14] Air Reynolds numbers of 400–1600 (1) The results show that the louver fin with 4 regions and the louver fin with 6 regions are far better than the conventional fin in overall performance. (2) At the same time, the louver fin with 6 regions is also better than the louver fin with 4- region. Multi- louvered fin and flat tube heat exchanger [16] Air and water Reynolds numbers of 100–600. velocity, of 100–600 water flow rate 0.32 m 3 /h. (1) In this part when used 16 mm flow depth then the heat transfer coefficients do not change much with louver angle. (2) On the other side, for 24 mm flow depth, the heat transfer coefficients rise with louver angle and maximum at 27° and again fall with louver angle. (3) And the friction factors rise with louver angle, the j factor rises with louver angle, but its effect on the j factor differs with flow depth. Inclined louvered fins Inclined louvered fin heat exchanger [18] Air Reynolds numbers varying from 250 to 1300 (1) In this study, the fin pattern is observed to have a greater friction factor (on average 18%) and convective heat transfer coefficient (on average 10%) for Reynolds numbers >1000. (2) For Reynolds numbers lower than 1000 the convex louvered correlation slightly over predicts the measured value, but the prediction lies within the error margin. Variable louver angle heat exchanger [25] Air Reynolds number ReH (based on the fin spacing and the frontal velocity) ranging from 100 to 1100. (1) When Reynolds number is 1075, the temperature gradient is more prominent for a higher louver angle that is the greater heat transfer performance for large louver angle. (2) In case A (+2), case B (+4), case C (2) and D (4), the supreme heat transfer development inferred by j/j0 are 115%, 118%, 109% and 107%, and the corresponding friction factor ratio f/f0 are 116%, 119% 110% and 108%, correspondingly. (3) And the area fall ratios are all enlarged for five different cases of sequentially increased or decreased louver angle compared to plain fin surface and the extreme area reduction for case B (+4) can reach up to 25.5% vortex generators Delta winglet vortex generators [27] Air The Reynolds number range 140– 1220 (1) The maximum increase is 16% compared to the baseline geometry (at ReDh = 600). (2) In this study delta winglets also create a detriment in friction factor {up to 35% at the largest Reynolds number (ReDh = 1220)}. compact heat exchanger Louvered fin compact heat exchanger [30] Air Reynolds number ranged from 100 to 1000. (1) Here the highest value of the Nusselt number for case B (+4 ◦ ). (2) In here the Nusselt number and pressure drop coefficient increase with decreasing with fin pitch and increasing with Reynolds number. Here enhancement of heat transfer for minimum fin pitch (1 mm) is more specious at large Reynolds number. Islam et al., (2021): International Journal of Engineering Materials and Manufacture, 6(1), 60-80 78 Compact louvered heat exchanger [2] Air 2300 < Re < 5000000 (1) Results showed that when used symmetrical arrangement of louvered fins give a 9.3% of increment in heat transfer performance and an 18.2% minimization in pressure drop than the irregular organization of louvered fin. (2) For a constant rate of heat transfer and pressure drop, a 17.6% minimization of fin mass is perceived for the symmetrical arrangement of fins. The outcomes from this study designate that the arrangement of the louvered fins has the main influence on the heat transfer and pressure drop from that louver. Figure 24: Graphical representation of comparison of heat transfer enhancement of various enhancement types. 9 CONCLUSIONS Different kinds of louver patterns have been tested by researchers through its experimental and numerical studies. The heat transfer coefficient and pressure drop are two important characteristics used to optimize the thermal - hydraulic performance of the louver fin heat exchanger. Optimum heat exchanger bears maximum heat transfer coefficient and minimum pressure drop characteristics. The effects of various geometrical parameters such as louver pitch, louver regions, louver angle, louver numbers, louver height, and flow parameters like air velocities are considered on the performance of louvered fin heat exchanger. The main findings of this present review can be described as follows: 1) When we studied multi louvered fin, in this segment for multi-row fin and tube heat exchanger, an increase in heat transfer enhancement is found 58% for ReH = 350. 2) In vortex generators for delta winglet vortex generators, the extreme enhancement of heat transfer increased to 16% compared to the baseline geometry (at ReDh = 600). 58% 16% 18% 118% 9.3% 0 20 40 60 80 100 120 140 MRFTHE DWVG ILFHE VLAHE CLHE H e a t T r a n s f e r E n h a n c e m e n t ( % ) Reference [6] [27] [18] [25] [2] Review on Heat Transfer Enhancement by Louvered Fin 79 3) For inclined louvered fin heat exchanger, the studied fin pattern is found to have a greater enhancement on average 18% for Reynolds numbers lower than 1000. 4) For variable louver angle heat exchanger, the maximum heat transfer improvement achieved by 118%Reynolds number at 1075. 5) When we studied compact louvered head exchanger the results showed that symmetrical arrangements of louvered fins give a 9.3% heat transfer enhancement. 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