Enhancement of of Atorvastatin Tablet Dissolution Using Iraqi J Pharm Sci, Vol.19(1) 2010 Atorvastatin Dissolution 82 Enhancement of Atorvastatin Tablet Dissolution Using Acid Medium Kahtan j.Hasson* ,1 * Department of Pharmaceutical Chemistry ,College of Pharmacy,Al-Mustansyria,University.Baghdad .Iraq . Abstract In this study some generic commercial products of Atorvastatin tablets were evaluated by dissolution test in acid medium by comparing with that of parent drug Lipitor of Pfizer Company. Some of solubilizing agents were studied in formulation of Atorvastatin tablet including; surface active agent and PEG 6000 .The most effective factor was the use of PEG6000 in formulation of Atorvastatin tablet which improved the dissolution and the results of dissolution profile of formulated tablet in this work was bioequivalent to that of Lipitor .The quantitative analysis of this work was performed by using reversed phase liquid chromatography and a proper mixture of mobile phase which give a retention time for Atorvastatin about 6 minutes . خالصة عهي حثوب االذوزفاسراذيٍ انًُرجح يٍ قثم عدج يعايم دوائيح قي انوسط انحايضي ساء فحص االَحالنيح في هرا انثحث ذى أج وفي ()حثوب نثيروزسكح فايززوانًُرجح يٍ انشسكح األو وهي شذيٍ اتهيح االَحالل نحثوب االذوزفاسرا ساء دزاسح يقازَح يع قوقد ذى أج ذعرثس يساعدج نهروتاٌ يثم صوديوو نوزيم سهفيد يواد تإضافحذجازب إجساءعهي , كًا اٌ هرا انثحث قد احروىيضي نحاانوسط ا خ في دحيث ساعاالذوزفاسراذيٍ صيغح حثوب عهي وقد كاَد انًادج االخيسج ذاخ ذاثيس فعال 0666ويادج توني اثيم غاليكول َوع اٌ االصهي ) نثيروز( ًسرحضسان اني ءيكافي انًسرحضس انًصُع في هرا انثحث وأصثح اَحالنيح االذوزفاسراذيٍ ذحسيٍ دزجح تاسرعًال انطوز انعكسي نهكسوياذوغسافيا انسائهح وتاسرعًال خهيط يُاسة نهطثقح انًرحسكح أجسيدفي هرا انثحث قد انرحهيالخ انكًيح دقيقح ذقسيثا . 0نيعطي وقد انفصم Introduction Atorvastatin calcium is a synthetic lipid- lowering agent. It is an inhibitor of 3-hydroxy- 3-methylglutaryl-coenzyme A (HMG-CoA) reductase. This enzyme catalyzes the conversion of HMG-CoA to mevalonate, an early and rate-limiting step in cholesterol biosynthesis.The absolute bioavailability of atorvastatin is approximately 14%. The low systemic availability is attributed to hepatic first-pass metabolism or mucosa gastrointestinal presystemic clearance (1) . The plasma concentrations of Atorvastatin and other related compounds which are metabolized by cytochrome P450 isoenzyme CYP3A4 were increased when these drugs are taken with repeated use of grape fruit juice due to inhibition of this enzyme which is located in the gastro intestinal tract (2) . Atorvastatin calcium is practically insoluble in aquouse medium below pH4 (3) . This physical property of insolubility in water, obviously, will lead to low dissolution in stomach medium. The first study of best dissolution formula which held by Pfizer Co. was carried on gastric medium ,and the use of alkalizing agent (Calcium Carbonate) and the surfactant ( sodium lauryl sulphate ) were recommended in formula of Atorvastatin tablet (4) .Several studies were reported in attempt to enhance the dissolution of atorvastatin in its solid dosage forms; Complexation of Atorvastatin by Cyclodexetrin significantly enhanced its dissolution, but it is rather tedious procedure (5) . Atorvastatin calcium was prepared as a redispersible dry powder for emulsion which was formulated by using dextran as a carrier and poloxamer 188 as a surfactant, its dissolution showed a 2.33 fold increase compared to the pure Atorvastatin calcium powder in vitro gastrointestinal medium (6) In this present study, Lipitor tablet( 20 mg) , the patent drug formulation of Atorvastatin Calcium tablet is tested for dissolution in acid medium and the result was about 92 % dissolved Atorvastatin to the labeled amount. Different generic products of Atorvstatin tablet (commercial products) are evaluated by determination of their dissolution profiles in acidic medium .In addition,some experimental formulations of Atorvastatin Calcium were made in this work and the using of sodium lauryl sulfate in different concentrations and PEG 6000 have been evaluated by their influences on the rate of dissolutions .Determinations of the dissoluted amounts of Atorvastatin in acid medium are carried in this work by using a reversed phase HPLC method, prescribed below. Several previous methods of analysis have been used for quantitative determination of Atorvastatin in tablet including spectrophotometry (7) , and HPLC method for separation of Atorvastatin and Amlodipine in pharmaceutical formulation (8) . 1Corresponding author E- mail : Kahtan48@yahoo.com Received : 9/11/2009 Accepted : 1/6/2010 http://www.rxlist.com/script/main/art.asp?articlekey=2710 Iraqi J Pharm Sci, Vol.19(1) 2010 Atorvastatin Dissolution 83 Experimental work Materials Atorvastatin Calcium crystalline powder ( supplied by Cadila Healthcare Limited Company ,India ), Sodium Lauryl Sulphate ( Shouguang pharm. Ind.Co.Ltd,China ), poly Ethylene glycol 6000 ( Sasol Germany GmbH. ), potassium dihydrogen phosphate (Reagent grade).Acetonitrile and Methanol (HPLC grade). Apparatus Uv.vis.spectrophotometer , specord 40, analytikjena.HPLC; knauer, Dual piston pump, UV detector and computerized recorder,tablet Dissolution tester USP Procedure 6 tablets of each product were tested, one tablet in each of six vessels of the dissolution apparatus of paddle system and 50 RPM ,using 900ml of 0.1M HCL as a medium .the filtered samples were taken at intervals; 10,15,20,25,30,35,40,45 minutes and subjected to HPLC analysis to determine the percent of Atorvastatin Calcium dissolved in medium. Method of analysis An HPLC method for the analysis of Atorvastatin Calcium was carried by using the following chromatographic conditions. Column: ODS, 25 cm x 4.6 mm Mobile phase: Acetonitrile: 0.01M potassium Dihydrogen phosphate solution (40:60), adjusted to pH 4.0.with phosphoric acid. Detection: by U.V at 240 nm. Flow rate: 1.0 ml/minutes.Atorvastatin peak appeared in 6 minutes and the analysis accomplished in 8 minutes (Figure 1) Figure 1: HPLC chromatogram of Atorvastatin tablet in which The peak of Atorvastatin appeared in 6 minutes and the Peaks of the excipients are eluted at the first minute Which indicated that there is no interference with the Assay of Atorvastatin . The accuracy and precision of this HPLC method were proved since the relationship of different concentrations of Atorvastatin with their peak area ratio have shown a straight line with correlation coefficient of value 0.999. Figure 2: the standard curve of Atorvastatin dilutions with percent recovery peak area Using the reversed-phase HPLC method. Dissolution profile Three commercial products of Atorvastatin tablet were tested for dissolution in acid medium and compared with that of patent product (Lipitor). Most of the generic formulas of Atorvastatin tablet showed low bioequivalence to Lipitor, (see figure 3 ) Figure 3 :dissolution profiles of some commercial products of Atorvastatin tablets; where product A ( Avas- 20,MICRO Lab.India) was bioequivalent to Lipitor tablet ,however the product B (Atorvatin ,Alfaris Co.Syria) and product C (Atorvast 20,Avanzor,Syria) showed low dissolution . Relation between conc.of std Atorvastatin and their % recovery of peak areas 0 10 20 30 40 50 60 70 80 90 1 2 3 4 5 6 7 8 mg/100 of std Atorvastatin % r e c o v e r y r e l a t e d t o t h e p e a k a r e a s r= 0.9998 Dissolution Profiles of Atorvastatin tablets of different company compared to Lipitor tablet 0 10 20 30 40 50 60 70 80 90 100 10 15 20 30 45 m inutes % o f A t o r v a s t a t in r e le a s e d Lipitor tab. Product A Product B Product C Iraqi J Pharm Sci, Vol.19(1) 2010 Atorvastatin Dissolution 84 In my attempt to achieve good Atorvastatin tablet formulation ,different experiments were carried in this work considering the acceptable physical properties ;hardness,friability and disintegration time in addition to the main requirement; the high dissolution .The first experimental product is termed as (Product D) which contained atorvastatin calcium,calcium carbonate ,microcrystalline cellulose ,lactose,colloidal silicone dioxide ,PVD,magnesium stearate and talc .The dissolution profile of this first formula of product D was too low comparing to Lipitor tablet ( figure 4 ) Figur4: dissolution profile of Product D (the first experimental batch in this work) which showed very low dissolution. Therefore, product D formula was subjected to improvement and several experiments were made to evaluate the addition of solubilzing agents 1. Effect of surfactant In addition to the ingredients of Atorvastatin tablet mentioned above, different concentrations of sodium lauryl sulphate( SLS) were added in an attempt to increase the dissolution of Atorvastatin . Figure (5) shows that there is significant increase in dissolution of Atorvastatin tablet but it is lower than 80% and there is no significant differences between the added concentrations of 10,20and 40 mg of SLS in enhancement of dissolution . Figure 5: effect of SLS on dissolution of Atorvastatin tablet in product D. 2. Effect of poly ethylene glycol (PEG 6000) As it is demonstrated in step 1 the minimum effective concentration of SLS was 10 mg per tablet ,in addition to this substance ,PEG6000 ( finely sieved powder) was incorporated in different concentrations( 10 and 20mg ) with the active constituent of Atorvastatin tablet formulations and the dissolutions profile for each formula was tested ( see figure -6- ) . The attempts to increase the concentration of PEG6000 more than 20mg per tablet were failed because the other physical properties of tablet (hardness and friability) were affected. Figure 6 : effect of PEG 6000 on dissolution of Atorvastatin tablet in product D Effect of SLS in Atorvastatin tablet on its dissolution 0 10 20 30 40 50 60 1 2 3 4 5 6 7 8 minutes % o f d i s s o l v e d A t o r v a s t a t i n No SLS 5mg/tab.SLS 10mg/tab.SLS 20mg/tab.SLS 40mg/tab.SLSDissolution profile of product D ( Atorvastatin tablet) first experimental batch 0 10 20 30 40 50 60 70 80 90 100 10 15 20 30 45 minutes % o f d i s s o l v e d A t o r v a s t a t i n i n a c i d m e d i u m Lipitor tab. prod.D Effe ct of diffe re nt conce ntrations of PEG 6000 on dissolution 0 20 40 60 80 100 5 10 15 20 25 30 35 45 minutes % o f d i s s o l u t i o n without PEG 10 mg PEG 20 mg PEG Iraqi J Pharm Sci, Vol.19(1) 2010 Atorvastatin Dissolution 85 Conclusion This study indicated that the formulation of Atorvastatin 20mg tablet with the presence of SLS (10 mg) and PEG6000 (20 mg) per tablet has enhanced the dissolution of Atorvastatin to a value equivalent to that of parent product (Lipitor). References 1. Martindale, drug reference, 2007. pharmaceutical, Press, London. 2. Effects of grape fruit juice on pharmacokinetics of atorvastatin and ravastatin in Japanese , Ichiro Fukazawa ,et al , British journal of Clinical Pharmacology, v57, 2004, page 448-455. 3. Clark`s Analysis of Drugs and Poisons, 3rd Edit., Pharm. Press London ,Atorvastatin Monograph . 4. U.S.patent issued on April 18, 2006. 5. Solubility and stability enhancement of Atorvastatin by Cyclodextrin Complexation, by china Reddy et al, J.pharm.Sci.and technol.,May 2009, 63; 217-225. 6. Preparation, characterization and in vitro intestinal absorption of a dry emulsion formulation containing atorvastatin calcium ,by Yong-Mei Yin,et al, Drug Delivery ,Vol.16,jan 2009,page 30-36 . 7. Simultaneous spectrophotometric determination of Atorvastatin and Amlodipine besylate in tablet, Khan MR and Jain D. Indian J.pharm.Sci.2006; 68; 546-458. 8. Stability indicating RP-HPLC estimation of atorvastatin and amlodipine besylate in pharmaceutical formulations , DA Shahi et al ,Indian journal of pharmaceutical sciences ,2008,70.page 754-760 .