J Bagh College Dentistry               Vol. 26(1), March 2014                       Effect of disinfectant 

    

Restorative Dentistry  24 

Effect of disinfectant agents on certain physical and 

mechanical properties of type IV dental stone 
 

Hanan Abdul- Rahman Khalaf, B.D.S., M.Sc. (1)  

Mithaq Radhi Mohammed, B.D.S., M.Sc. (2) 
 

ABSTRACT 
Background: Dental stone casts come into contact with impression materials and becomes susceptible to cross 

contamination from saliva and blood. This study was done to evaluate the physical and mechanical properties of 

dental stone type IV after treatments with various disinfecting agents and regimes (methods). 

Materials and Methods: Type IV dental stone and different types of disinfecting agents were used and divided into 

seven groups: G1: dental stone without disinfection (control group), G2: dental stone mixed with silver nitrate powder 

0.5% , G3: dental stone mixed with silver nitrate powder 1%, G4: dental stone mixed with copper sulfate powder 0.5%, 

G5: dental stone mixed with copper sulfate powder 1% ,G6: dental stone immersed in propanol 70% and G7: dental 

stone immersed in ethanol 70%.Setting time, linear setting expansion, surface detail reproduction, compressive 

strength of type IV dental stone as well as compatibility with auto mixing addition silicone impression material were 

evaluated. The statistical analysis were conducted by ANOVA test followed by LSD test (p<0.05), also chi square test 

was used. 

Results: The compressive strength, linear setting expansion, surface detail reproduction and compatibility of stone 

specimens was affected to a higher extent by mixing with silver nitrate powder 1%, copper sulfate powder 1% while 

treating the stone specimens with the disinfecting powders at low concentrations as well as immersion of stone 

specimens in either ethanol or propanol for 15 minutes produce less effect on the previous tested properties. 

Conclusion: Silver nitrate 0.5%, copper sulfate 0.5% powders as well as 15 minutes immersion in 70% ethanol or 70% 

propanol did not promote adverse alterations in most of evaluated properties of type IV dental stone. 

Key Words: Gypsum products, metallic disinfectants, ethanol, propanol. (J Bagh Coll Dentistry 2014; 26(1):24-31). 

 

INTRODUCTION 
The need for an infection control program is 

felt because a number of bacteria, fungi, and 

viruses present in the dental environment have 

been linked to debilitating and life-threatening 

diseases. Every effort, therefore, must be made to 

avoid cross contamination of these 

microorganisms and to prevent the potential 

transfer of disease in the dental setting. One 

common dental procedure that may cause cross 

contamination, especially between patients and 

dental laboratory personnel, is transfer of 

infectious agents from blood and saliva to the 

casts through impressions, record bases, occlusion 

rims, and trial dentures (1,2). 

Gypsum products have been considered to be 

among the most widely used model and die 

materials. Modifications of these materials by 

adding chemicals or salts result in a change in 

their structure (2,3).. American Dental Association 

(ADA) and the Center for disease control and 

prevention (CDC) have suggested methods for the 

disinfection of dental casts including immersion 

in or spraying with a disinfectant (3) .Several 

studies have been attempted to come up with an 

improved system for models and die constructions 
(4), other studies attempted to improve the 

mechanical properties of gypsum products and 

oriented mainly towards the decrease of water 

requirement (5).  

(1)Assistant Professor. Department of Prosthodontics, 

College of Dentistry, University of Baghdad 

(2)Lecturer. Department of Prosthodontics, College of 

Dentistry, University of Baghdad 

In order to improve gypsum materials many 

attempts have been made by the use of various 

additives to gain several modification related to 

the chemical, mechanicals, physical and other 

properties of gypsum material (6,7) . 

Chemical disinfectants can also be added 

directly to the dental stone (8,9). However, adding 

disinfectant in dental stone, have been reported to 

compromise critical properties of the cast such as 

compressive strength, setting time and 

dimensional accuracy (10,11).  

This study was done to develop a dental stone 

with disinfecting properties and still has adequate 

physical and mechanical properties. 

 

MATERIALS AND METHODS  
In this study type IV dental stone (elite stone, 

NAVY BLUE. Rovigo- Italy) was used. Ten 

specimens were prepared for each tested property 

following the water powder ratio recommended 

by the manufacturer instructions (powder water 

ratio 100gm/25ml). The dental stone was 

immediately poured in the molds with the aid of a 

mechanical vibrator, the stone specimens were 

separated from the molds 45 minutes after the 

starting of the mix and left to dry for 24 hours at 

(23±2)ºc before testing. Two different disinfection 

methods (incorporation and 15 minutes 

immersion for the set gypsum specimens) were 

applied and four disinfectant agents were used 

0.5% , 1% silver nitrate (SCRC, China: sinopharm 

chemical reagent company) ,0.5% , 1% copper 

sulphate (Barcelona, Espana), 70%propanol and 



J Bagh College Dentistry               Vol. 26(1), March 2014                       Effect of disinfectant 

    

Restorative Dentistry  25 

70% ethanol .The following physical and 

mechanical properties were evaluated for the 

prepared stone specimens: 

 

1. Setting time 
According to ADA specification no.25, metal 

ring (2.5 cm inside diameter and 2.5 cm high) was 

used to test the setting time of the disinfected 

stone specimens using apparatus with 1 ± 0.05 

mm needle diameter and 240 g weight (B.S.12: 

part 2:1971). Standard mix of 200g powder and 

50 ml distilled water according to manufacturers 

instruction was prepared and immediately 

transferred to the cylindrical mold painted with 

separating medium (SHANGHAI NEW 

CENTURY DENTAL MATERIAL CO.LTD) 

then the needle tip brings in contact with the 

surface of the tested material locking it in position 

with the thumb screw, the needle was released and 

allowed to penetrate the sample at 15 second 

intervals. 

After each penetration the needle was cleaned 

and the mold moved to allow another penetration 

in a new area, the average value for two tests was 

measured as initial setting time, figure (1). 

 

 

2. Linear setting expansion 
To evaluate and compare linear setting 

expansion of conventional type IV dental stone 

(control group) and the experimental groups 

(disinfected specimens), 10 Stone specimens were 

prepared for the control and the experimental 

groups. Metallic model with of seven slots with 

widths ranging from 0.025 to 0.300 mm and 2.5 

mm of distance between the grooves according to 

ADA specification No. 25 for dental gypsum 

products was used (22) , figure (2). Rubber ring 30 

mm in diameter and 15 mm high was placed on 

the test block so that the intersection of a cross 

line and a groove 0.050 mm depth is in the center 

of the ring , the stone powder was weighed on an 

electronic balance (±0.2%) and mixed with 

distilled water that measured by using a graduated 

cylinder according to the ratios recommended by 

the manufacturer. After mixing the stone mix was 

poured inside rubber ring under vibration then the 

ring and the gypsum material was separated from 

the test block at 45 minutes according to 

manufacturer's instructions, AB distance (which 

represent the distance between groove 0.050 mm 

and groove 0.150 mm) was measured by using 

computerized soft ware program (Corel Draw x4), 

figure (3). 

 

 

 
 

 

 

 

 

 

 

Figure 1: Vicat device for measuring                Fig. 2: Metal block for linear expansion test 

the setting time of gypsum products 
 

 

 

 

 

 

 

  B 

  

 

 

 

Fig. 3: Gypsum sample prepared for linear expansion test 

(AB: represent the distance between four lines carved on the metal block) 
 

 

 

 



J Bagh College Dentistry               Vol. 26(1), March 2014                       Effect of disinfectant 

    

Restorative Dentistry  26 

3. Surface detail reproduction 
To evaluate and compare Surface detail reproduction of conventional type IV dental stone (control 

group) with the disinfected gypsum specimens (experimental groups), 10 specimens for each gypsum group 

were prepared on the test block previously used for linear setting expansion test. Rubber ring (15 mm high 

and 30 mm in diameter) was used and the stone specimens were separated from the test block at 45 minutes 

according to manufacturer's instructions , the stone specimens were tested under X5 magnification 

microscope (Olympus BX51M with digital camera mounted on the microscope and connected to the 

computer) with low angle lighting, figure (4) .The surface detail reproduction will be satisfactory if the 

0.050 mm depth groove is continuous for the length inside diameter of the plastic ring, figure (5). 

 

 

 

 

 

 

 

 

 

 

 

           Fig.4: Low lighting microscope                          Fig.5: Optical microscope illustrates the  

      used for surface roughness evaluation                continuity of 0.050 mm line regarding surface    

                                                                           detail reproduction test 
 

The following scoring system with rating 

values from one to four was used as follows (2): 

Rating 1: well defined, sharp detail and 

continuous line. 

Rating 2: continuous line but with some loss of 

sharpness. 

Rating 3: poor detail or loss of continuity of line.  

Rating 4: marginally or completely discernible 

line. 

 

4. Compatibility with addition silicone 
impression material 
Compatibility of type IV dental stone with the 

elastomeric impression material was conducted 

according to ADA specification No.19, 10 stone 

samples were prepared for the same metallic 

block that used for the linear setting expansion 

test, a plastic ring (30 mm diameter and 15 mm 

high) was placed on the test block so that the 

groove 0.025 mm  wide was reproduced on the 

gypsum surface, 10 vinyl polysiloxane (syringe 

type) elastic impressions were taken for the test 

block, figure (6) .Boxing was done for these 

impressions and the stone was poured inside the 

waxed impressions then after 45 minutes 

(according to manufacturer's instructions) stone 

samples were removed from the waxed 

impressions and the surface area was examined by 

using optical microscope with X5 magnification 

power. The gypsum compatibility is considered 

satisfactory if the 0.025 mm width groove is 

continuous for the length inside diameter of the 

plastic ring.  

 

 

 

 

 

 

 

 

 

Fig. 6: Auto mix elastic impression material 
 

5. Compressive strength 
For Compressive strength test 10 stone 

samples were prepared using split mold 20 mm in 

diameter and 40 mm high according to ADA 

specification No.25, the split mold was placed on 

a glass plate so that the ends of the samples 

remained flattened and vibrated gently while the 

stone mix was poured inside the mold then the 

overfilled mold was covered with a second glass 

plate and pressed firmly. The specimens were 

removed from the split mold at 45 minutes 

(according to manufacturer's instructions) from 

the start of the mix, stored for 24 hours, then the 

stone samples figure (7) were crushed at a loading 

of 7.5 KN. the test was performed with hydraulic 

press testing machine, figure (8), the compressive 

strength was calculated according to the following 

formula: compressive strength = load (N) / 

surface area (mm2). The average value of the 10 

readings was dependent for the compressive 

strength test. 



J Bagh College Dentistry               Vol. 26(1), March 2014                       Effect of disinfectant 

    

Restorative Dentistry  27 

 

 

 

 

 

 

 

 

 

 

     Fig. 7: Gypsum samples for compressive                     Fig 8: Hydraulic press machine 

                              strength test 
 

RESULTS 
The addition of AgNO3 and CuSO4 

disinfectant powders to the type IV dental stone 

showed a clear reduction in the initial setting time 

in comparison to the control group. 

 

Table 1: Setting time for the control and experimental groups 

Groups  
Setting time 

Minutes  Seconds  

Control 11 00 

Ag No30.5 % 10 10 

AgNO3 1 % 8 30 

CuSO4 0.5 % 4 33 

CuSO4 1 % 6 50 

 

The results of this study showed that the 

disinfectant agents produced a significant 

reduction in the mean value of the linear setting 

expansion in comparison to the control group, this 

result was found by ANOVA test but LSD test 

revealed a non significant difference between 

G1& G2, G1&G4 also between G1&G7 regarding 

the linear expansion mean values as shown in 

table (2)& table (3).       

 

Table 2: Descriptive statistical analysis and ANOVA test of setting expansion for the    control and 

experimental groups 
 

 

 

 

                 

                

 

 

 

 

 
 

Table 3: LSD analysis test of setting expansion for the control and experimental groups 
 

 

 

 

 

 

 

 

 
 

 

**P<0.01 Highly significant. 

Groups  
Setting expansion (mm) Groups’ comparison 

N Mean SD df F-test P value Sig. 

(G1) control 10 7.9285 0.0111 

29 
 

6.591 
0.005 **HS (G2) AgNO3  0.5 % 10 7.8776 0.0067 

(G3) AgNO3  1 % 10 7.7619 0.1808 

(G1) control 10 7.9285 0.0111 

29 
 

31.749 
0.000 **HS (G4) CuSO4  0.5 % 10 7.8700 0.0718 

(G5) CuSO4  1 % 10 7.7760 0.0158 

(G1) control 10 7.9285 0.0111 

29 
 

7.312 
0.003 **HS (G6) Ethanol 70 % 10 7.8520 0.0759 

(G7) Propanol 70 % 10 7.9250 0.0406 

Studied groups P- value Sig. 

G1 & G2 0.171 NS 

G1 & G3 0.000 HS 

G2 & G3 0.002 HS 

G1 & G4 0.115 NS 

G1 & G5 0.000 HS 

G4 & G5 0.010 HS 

G1 & G6 0.040 S 

G1 & G7 0.971 NS 

G6 & G7 0.043 S 



J Bagh College Dentistry               Vol. 26(1), March 2014                       Effect of disinfectant 

    

Restorative Dentistry  28 

The addition of AgNO3 and CuSO4 to the type 

IV dental stone resulted in a statistically 

significant reduction in the mean values of 

compressive strength in comparison to the control 

group while a statistically in significant difference 

in the mean values of compressive strength was 

observed for the stone specimens after immersion 

in alcohols for 15 minutes (ethanol or propanol) in 

comparison to the control group, table (4). 

 

Table 4:  Descriptive statistical analysis and ANOVA test of compressive strength (MPa) for the 

control and experimental groups 
 

 

 

 

 

 

 

 

 

 

                

 

 
** P<0.01 Highly significant. 

 

Further analysis using LSD test revealed that 

no significant differences were found between the 

control group and the experimental groups (G2, 

G6, G7), also a non significant difference was 

observed between G4 and G5 groups regarding 

the compressive strength of dental stone used in 

this study, table (5).  

 

Table 5:  LSD analysis test of compressive strength (MPa) for the control and experimental 

groups 
 

 

 

 

 

 

 

 

Table (6) showed that mixing high 

concentrations of AgNO3 and CuSO4 adversely 

affected the surface detail reproduction of type IV 

dental stone. None of the examined casts showed 

grade 4 surface quality. 

                                                              

Table 6: Presents the results of chi-square analysis (the percentage values) of the surface detail 

reproduction of the control and the experimental groups. 
 

          

 

 

 

 

 

 

 

 

 
X2=  38.719, df =12, p-value = 0.000(HS), Likelihood ratio=46.135, df = 12, p-value=0.000(HS) 

Groups 

Compressive strength  

N/m2 (MPa) 
Groups’ comparison 

N Mean  SD df F value P value Sig. 

(G1) control 10 19.8465 0.8877 

29 334.740 0.000 **HS (G2) AgNO3  0.5 % 10 19.6485 0.4263 

(G3) AgNO3  1 % 10 13.4964 0.4454 

(G1) control 10 19.8465 0.8877 

29 24.430 0.000 **HS (G4) CuSO4  0.5 % 10 17.0330 1.0860 

(G5) CuSO4  1 % 10 16.9170 1.1882 

(G1) control 10 19.8465 0.8877 

29 1.112 0.344 NS (G6) Ethanol 70 % 10 18.6670 2.4183 

(G7) Propanol 70 % 10 17.5655 4.9473 

Studied groups P- value Sig. 

G1 & G2 0.484 NS 

G1 & G3 0.000 HS 

G2 & G3 00000 HS 

G1 & G4 0.000 HS 

G1 & G5 0.000 HS 

G4 & G5 0.908 NS 

Groups  
Rankings 

I II III Total 

Control  8 (80%) 2 (20%) 0 (0%) 10 (100%) 

AgNO3 0.5% 8 (80%) 2 (20%) 0 (0%) 10 (100%) 

AgNO3 1% 0 (0%) 6 (60%) 4 (40%) 10 (100%) 

CuSO4 0.5% 2 (20%) 6 (60%) 2 (20%) 10 (100%) 

CuSO4 1% 1 (10%) 7 (70%) 2 (20%) 10 (100%) 

Ethanol 70% 8 (80%) 2 (20%) 0 (0%) 10 (100%) 

Propanol 70% 8 (80%) 2 (20%) 0 (0%) 10 (100%) 

Total  35(50%) 27(38.6%) 8(%11.4) (100%)00 



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Restorative Dentistry  29 

Table 7 showed that mixing high 

concentrations of disinfectant agents (AgNO3, 

CuSO4) with gypsum powder adversely affected 

the compatibility of type IV dental stone. None of 

the examined casts showed grade 4 surface 

quality. 

 

Table 7:  Presents the results of chi-square analysis (the percentage values) of the surface detail 

reproduction of the control and the experimental groups. 
 

 

 

 

 

 

 

 

 

 

 
 X2= 45.718, df=12, p-value = 0.000(HS), Likelihood ratio= 54.179, df= 12, p-value= 0.000(HS) 

 

DISCUSSION 
In Prosthodontics, objects potentially 

contaminated with pathogenic microorganisms are 

transported between dental laboratory and dental 

clinic. It has been claimed that to avoid cross 

contamination, specific disinfection measures 

should be followed. In the literature, the usual 

solution to this problem has been to chemically 

disinfect either the impressions or gypsum casts 
(1). 

In this study, gypsum specimens disinfected 

with either incorporation or immersion in 

disinfectant agents revealed the following results 

regarding the evaluated properties: 

 

Setting time 

The time elapsing from the beginning of 

mixing until the material hardens is called the 

setting time; certain penetrometers are dependant 

for measuring setting time of gypsum products 

like Gilmore needle and Vicat needle (11). 

Following ADA specification No.25, the setting 

time was obtained using standardized Vicat 

apparatus.  Regarding the result of this study it 

could be found that the disinfectant powders in 

the evaluated concentrations promoted a clear 

reduction in the Vicat setting time in comparison 

to the control group, this can be explained that 

AgNO3 in high concentration increased the rate of 

dissolution of hemihydrates and subsequently 

made the hemihydrates more soluble. The setting 

reaction of gypsum products is affected by the 

type and the concentration of the chemical 

modifiers which are added within the gypsum 

materials, this finding is in agreement with Hatim 

et al. (12) While the addition of CuSO4 in low 

concentration (0.5%)  has shown a greater 

reduction the setting time of dental stone in 

comparison to 1%, this could be explained that 

some modifiers in high concentrations may 

precipitate and poison the nuclei of crystallization 

either by reducing the rate of solubility of 

hemihydrates or by inhibiting the growth of 

dihydrate crystals (11). 

 

Linear setting expansion  
The setting expansion of the dental stones is an 

important factor for many dental applications. The 

casts must have slightly larger dimensions to 

offset the impression material shrinkage and then 

ensure that the dental pieces are adequately 

manufactured, under ordinary conditions high 

strength dental stone has 0.08% to 0.10 % linear 

setting expansion (6,17). Many factors may affect 

the setting expansion of gypsum products among 

them the technique of spatulation, condition of 

water (deionozed or not), the composition of the 

gypsum product (6). In this study, the addition of 

disinfectant powders in low concentrations to the 

dental stone or immersion of stone specimens in 

70% propanol did not adversely affect the 

dimensional stability of dental stone, Regarding 

the addition of disinfectant powders in high 

concentrations to the dental stone, the reduction in 

the linear setting expansion could be due to the 

changes in the morphology of the resulted 

gypsum crystals as a result to the disinfectant 

treatment and subsequently produce changes in 

the crystals thrust and tendency for expansion, 

this finding is in agreement with the finding of 

Hatim et al. (12).While for stone specimens 

immersed in 70% ethanol for 15 minutes, the 

change in the linear setting expansion could be 

due to interaction between the solution and dental 

stone (22)  also this finding is in agreement with 

Sarma et al. (24) who found that immersion of 

Groups  
Rankings 

I II III Total 

Control  8 (80%) 2 (20%) 0 (0%) 10(100%) 

AgNO3 0.5% 7 (70%) 3 (30%) 0 (0%) 10(100%) 

AgNO3 1% 0 (0%) 4 (40%) 6 (60%) 10(100%) 

CuSO4 0.5% 3 (30%) 6 (60%) 1 (10%) 10(100%) 

CuSO4 1% 0 (0%) 6 (60%) 4 (40%) 10(100%) 

Ethanol 70% 8 (80%) 2 (20%) 0 (0%) 10(100%) 

Propanol 70% 8 (80%) 2 (20%) 0 (0%) 10(100%) 

Total  34(48.6%) 25(35.7%) 11(15.7%) 70(100%) 



J Bagh College Dentistry               Vol. 26(1), March 2014                       Effect of disinfectant 

    

Restorative Dentistry  30 

stone specimens 2% gluteraldehyde for 10-30 

minutes showed negative shrinkage and relate the 

change to the erosion of the reproduced lines, 

surface erosion is perhaps the best measure of the 

reaction of the stone. Immersion of stone 

specimens in 70% propanol for 15 minutes 

showed no statistical significant difference in 

comparison to the control group, this is similar to 

the study of Abdelaziz et al. (15). 
 

Compressive strength 

The strength of gypsum – based products is 

usually expressed in terms of compressive 

strength, which is directly related to the material's 

ability to fracture resistance when subjected to 

compressive tensions. Thus the dental stone 

compressive strength is an important factor in the 

rehabilitation work in dentistry (13). In the set 

gypsum material, the number of crystals formed 

during setting and their inter-meshing and 

enlargement determines the strength. Of the set 

material (14), the prepared dental stone specimens 

with the additives have shown a reduction in 

compressive strength in comparison to the control 

specimens, this could be either related to the 

presence of additional excess water in the mixture 

or to the decrease interaction (inter crystallization 

cohesion) between the gypsum crystals related to 

decreased amount of gypsum crystals as a result 

of Increased concentration of additives in a given 

volume of gypsum material. 1% AgNO3 and 1% 

CusO4 produce great reduction in compressive 

strength than the control group and other 

experimental groups, this may be related to the 

increase in the rate of reaction so that some of the 

hemihydrates crystals does not get hydrated to 

form dihydrate crystals, this increase the un 

reacted hemihydrates contents in the materials and 

thereby produces a weaker product (13). 

Detail reproduction 
The incorporation of disinfectant powders 

(AgNO3, CuSO4) in high concentrations adversely 

affected the detail reproduction of stone cast, this 

could be due to several alteration in the crystals 

formed during the stone setting reaction or could 

be attributed to the change in the water 

requirement of dental stone as a result of 

incorporation of the disinfectant powders leading 

to change in the recommended consistency for 

satisfactory detail reproduction (13,16). The 

immersion of stone samples in 70% ethanol or 

70% propanol for 15 minutes did not affect their 

surface detail reproduction; this finding is in 

contrast with Sarma et al. (24) who found that 
immersion of stone specimens in 2% 

gluteraldehyde for 10-30 minutes showed 

alteration.  

Gypsum compatibility with silicone impression 

materials 

Mixing the dental stone with high 

concentrations of disinfectant powders did harm 

the compatibility of dental stone while 15 minute 

immersion of stone specimens in either 70% 

ethanol or 70% propanol did not affect the 

compatibility of dental stone ,this finding is in 

agreement with Abbas and Ibrahim (16) and 

Marcos et al. (17) , it could be due to some kind of 

interaction of disinfectant powders with that of 

impression material leading to reduction in the 

sharpness of the line reproduced also could be due 

to low wetting behaviors of the disinfected dental 

stone against the surface of silicone impression 

material. 

As conclusion; within the limitations of this 

study, the newly introduced mixing method 

revealed that 0.5% silver nitrate powder as well as 

15 minutes immersion of the set stone specimens  

in 70% ethanol or 70% propanol did not appear to 

have an adverse effect on the tested  physical and 

mechanical properties  

 

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