Journal of Mechanical Engineering Science and Technology ISSN 2580-0817 Vol. 3, No. 2, November 2019, pp. 70-80 70 DOI: 10.17977/um016v3i22019p070 The Flame Characteristics of Diesel Fuel Blend with Kepuh (Sterculia foetida) Biodiesel Dani Hari Tunggal Prasetiyo1, Nasrul Ilminnafik2*, Salahuddin Junus2 1Postgraduate Student in Mechanical Engineering, Faculty of Engineering, University of Jember, Indonesia 2Department of Mechanical Engineering, Faculty of Engineering University of Jember, Indonesia *Corresponding author:nasrul.teknik@unej.ac.id ABSTRACT Kepuh biodiesel fuel (sterculia foetida) is an alternative fuel that can be used to replace fossil fuel. Diesel fuel is performed to determine the laminar burning velocity and high flame by adding biodiesel kepuh volume of 10%, 20%, 30%. The purpose of this study was to study the effect of biodiesel and the effect of bunsen burners on the laminar burning velocity and flame height. Bunsen burner is made of copper and stainless steel. Testing of flame characteristics was carried out by heating the mixture of fuel and air at a temperature of 200°C. The purpose of heating the air is to prevent cooling when mixed with fuel. The mixture of fuel and air flowed into the mixing chamber and bunsen burner. The mixture of fuel and water flows into the mixing chamber and bunsen burner to form a fire. Flame images were recorded using a high-speed fuji film camera with a speed of 480 fps with a resolution of 224x168. The test results were analyzed by measuring the angle and height of the flame using the freeware ImageJ program. The results of the B0 (diesel oil without the addition of biodiesel) fuel mixture test using copper bunsen burner produced a maximum laminar flame speed of 23.626 cm/s at φ = 0.8. The highest value of the B30 fuel mix flame (30% biodiesel + 70% diesel oil) produces a maximum flame value using a stainless steel bunsen burner with a value of 25.417 mm at φ = 1.2. The results showed that B0 in copper bunsen burner had the highest laminar burn rate. The composition of the fuel and bunsen burner affects the combustion characteristics and flame height. Copyright © 2019. Journal of Mechanical Engineering Science and Technology All rights reserved Keywords: Biodiesel, equivalent ratio, flame angle, flame height, laminar burning I. Introduction The increase in the human population is followed by the rise in energy consumption. Currently, the use of energy is more dominant in fossil energy, petroleum in particular [1]. Consumption of fossil fuel oil reduces petroleum reserves of available fossil fuels [2], [3]. Petroleum reserves are running low, and alternative energy sources that are renewable are being used, including biodiesel [4]. Biodiesel is obtained from the esterification and transesterification by converting triglycerides into methyl esters. The process of converting vegetable oil into biodiesel is simple and requires a reaction at low temperatures [5]. Biodiesel is an option to replace fossil fuels without modifying diesel engines [6]. Kepuh oil is crude oil from the seeds of the kepuh tree (Sterculia foetida). Kepuh tree seeds are not among foods that is used as staple consumption by most people [7]. The composition of kepuh oil consists of fat (51.78%), protein (21.61%), starch (12.1%), sugar (5%), cellulose (5.51%) and ash (3.9%) [8]. Kepuh biodiesel produces optimal performance in diesel engines and low exhaust emissions when compared to conventional fuels. Kepuh biodiesel has the potential to be produced into biodiesel as a substitute for ISSN: 2580-0817 Journal of Mechanical Engineering Science and Technology 71 Vol. 3, No. 2, November 2019, pp. 70-80 Prasetiyo et al. (The Flame Characteristics of Diesel Fuel Blend with Kepuh (Sterculia foetida) Biodiesel) fossil fuels [9]. Research on the production and nature of kepuh biodiesel has been carried out by Ong et al. (2013), and it is recommended to conduct further research on its combustion [14]. Premixed combustion research has been carried out with castor oil [1], kapok oil [3] and biogas [10, 11]. Premixed combustion requires a stationary state because it affects the stability of the flame. The stationary state of combustion occurs when the reactant speed is equal to the speed of the flame propagation. In the premixed combustion test, the stationary combustion condition occurred at an equivalent ratio = 1. The equivalent ratio greatly affects the speed of laminar combustion. The equivalent is a comparison of the stoichiometric air-fuel ratio (AFR) with the actual AFR [1], [13]. Premixed combustion testing using a cylinder type bunsen burner on vegetable oil biodiesel showed the laminar rate would decrease when the equivalent ratio increases until blow-off occur [13]. A test by varying the equivalent ratio and fuel showed that an increase in the equivalent ratio causes the laminar rate to decrease. The decrease is due to the equivalent ratio of the rich fuel so that the angle of flame formed is smaller and the reactant speed is low. Excessive air conditions may also cause a decrease in heat and combustion efficiency [1]. Kepuh biodiesel fuel research is often carried out on a 4-stroke 1 cylinder diesel engine with observations on emissions, fuel consumption and engine performance tests [9], [12]. However, experiments using premixed combustion on kepuh biodiesel are rarely done. Therefore, this research tries to understand the combustion characteristics of the premixed kepuh biodiesel by using an open cylinder type bunsen burner. The bunsen burners are made of stainless steel and copper. The difference in the bunsen burner material aims to determine its effect on the characteristics of kepuh biodiesel flames. Excess air causes a decrease in the heat, so the combustion efficiency is less than optimal. Therefore, we need a combustion media that has good thermal conductivity so that heat is not wasted. II. Material and Methods The research was conducted by testing the combustion characteristics of diesel fuel blend with kepuh biodiesel. The composition of the fuel is shown in Table 1. Before researching the combustion characteristics, the kepuh biodiesel is tested to determine the calorific value (ASTM D88), density (ASTM D1298), viscosity (ASTM D3588) and (ASTM D88) flashpoints. Table 1. Composition of diesel fuel with kepuh biodiesel fuel Fuel Percentage B0 100% diesel fuel + 0% kepuh biodiesel fuel B10 90% diesel fuel + 10% kepuh biodiesel fuel B20 80% diesel fuel + 20% kepuh biodiesel fuel B30 70% diesel fuel + 30% kepuh biodiesel fuel 72 Journal of Mechanical Engineering Science and Technology ISSN 2580-0817 Vol. 3, No. 2, November 2019, pp. 70-80 Prasetiyo et al. (The Flame Characteristics of Diesel Fuel Blend with Kepuh (Sterculia foetida) Biodiesel) Ca m e r a Camera Bunsen burner Air Heater Fuel Heater Syringe pump Silicon hose Compressor Mixing chamber Flow meter Figure 1 shows the test apparatus of laminar burning velocity and flame height. Fuel was supplied to bunsen burner (10 mm in diameter and 140 mm height) by a syringe pump (1 ml/min.) through pipe heated at 200°C. Air is supplied to bunsen burner by the composer through pipe heated at 200°C too. Fuel vapor and air mixing in the mixing chamber and ignited on a bunsen burner. The flame on the bunsen burner was recorded using high-speed camera 480 fps for analysis. Fig. 1. Laminar burning velocity and flame height test apparatus. The amount of air supplied in each fuel mixture composition is shown in Table 2. Table 2. Air supply for each fuel. φ B0 B10 B20 B30 ml/min. φ 0.8 3.722 4.056 3.657 3.565 φ 1.0,0 2.977 3.245 2.925 2.852 φ 1.2 2.481 2.704 2.438 2.377 From the flame, we obtain the height (h) and the angle of flame (α) measured in the inner flame cone, as shown in Figure 2. Fig. 2. Testing the height and angle of flame of biodiesel Thermo Control ISSN: 2580-0817 Journal of Mechanical Engineering Science and Technology 73 Vol. 3, No. 2, November 2019, pp. 70-80 Prasetiyo et al. (The Flame Characteristics of Diesel Fuel Blend with Kepuh (Sterculia foetida) Biodiesel) From the results obtained, the laminar burning velocity can be calculated using the equations (1) and (2) [3], [5]. .................................................................................. explanation, SL : laminar burning velocity (cm/s) V : reactant speed (cm/s) Α : the angle of the flame .................................................................... explanation, V : reactant speed (cm/s) Qair : air discharge (ml/min.) Qfuel : fuel discharge (ml/min.) A : bunsen burner cross-sectional area (cm2) III. Results and Discussion Fuel Characteristic The characteristics of this research include the calorific value, density, viscosity and flash point as shown in Table 3. The biodiesel fuel test results have met the standard parameters of calorific value, viscosity and density so that biodiesel fuel can be used as a mixture for diesel fuel produced by PT Pertamina Indonesia, which is used now. Table 3. Fuel characteristic Characteristic SNI diesel fuel* Kepuh biodiesel** Calorific Value (kal/gram) 10,602 11,100 Density (kg/m3) 815-890 840 Viscosity (cst) 2.0 – 6.0 3.1 Flashpoint (°C) 100 85 Reference : *SNI diesel fuel [4]; **current research Laminar Burning Velocity (SL) The results of the laminar burning velocity research are shown in Table 4, 5, 6 and Figure 3, 5 and 7. The results of the study were calculated using equations (1) and (2). Equation (1) is used to calculate the value of laminar burning velocity and then to find the value of our reactant speed using equation (2). From Figure 3, it is shown that the maximum laminar burning velocity is found at the B0 fuel blend than the others. The increase in laminar burning velocity at B0 is due to increased combustion energy in the fuel mixture. Increased combustion energy causes (1) (2) 74 Journal of Mechanical Engineering Science and Technology ISSN 2580-0817 Vol. 3, No. 2, November 2019, pp. 70-80 Prasetiyo et al. (The Flame Characteristics of Diesel Fuel Blend with Kepuh (Sterculia foetida) Biodiesel) long-chain saturated fatty acids and glycerol to be very low. In addition, low glycerol is affected by air discharge. Increased airflow causes glycerol to react quickly [3]. We observe that the air discharge at B0 is higher compared to B10, B20 and B30 the comparison of air discharge shown in Table 1. Fig. 3. The laminar burning velocity with stainless steel and copper bunsen burner at φ = 0.8 Besides the lack of air discharge, the angle of flame at B10, B20 and B30 formed tends to be lower compared to the larger angle of flame of B0. In Figure 3, the angles for each of the B0, B10, B20 and B30 fuel flames in the stainless steel bunsen burner are 17.31˚, 15.54˚, 14.51˚ and 13.37˚, respectively. Whereas for the copper bunsen burners, the angles are 17.50, 15.67˚, 14.85˚ and 13.69˚ respectively. This indicates that the laminar burning velocity is proportional to the flame angle [1]. Here it shows that the B0 is more combustible compared to kepuh biodiesel fuel. The laminar burning velocity values for each fuel are shown in Table 4. Table 4. Laminar burning velocity at φ = 0.8 Bunsen burner B0 B10 B20 B30 (cm/s) Copper bunsen burner φ = 0.8 23.626 23.123 19.779 17.930 Stainless steel bunsen burner φ = 0.8 23.527 23.094 19.461 17.410 The value of the laminar burning velocity with the copper bunsen burner is higher when compared to a stainless steel bunsen burner. Copper has a better thermal conduction emissivity so that the heat of the bunsen burner copper is spread evenly and faster; the material also tends to store heat [15]. This causes the glycerol and fatty acids to break down easily [3]. The flame image at φ = 0.8 is shown in Figure 4. ISSN: 2580-0817 Journal of Mechanical Engineering Science and Technology 75 Vol. 3, No. 2, November 2019, pp. 70-80 Prasetiyo et al. (The Flame Characteristics of Diesel Fuel Blend with Kepuh (Sterculia foetida) Biodiesel) (a) Stainless steel bunsen burner (b) Copper bunsen burner Fig. 4. Biodiesel flame at φ = 0.8 In Figure 5 it is shown the laminar burning velocity for φ = 1.0 shows the decrease in laminar burning velocity when compared to φ = 0.8 (in Figure 3). The reduction in laminar burning velocity is due to an increase in the equivalent ratio, which results in a decrease in the value of the flame cone angle [1]. Another factor is the decrease in reactant speed which is influenced by the increase in density and viscosity of fuel [16], [17]. The increase of density and viscosity causes the molecules to move less freely and cause the laminar burning velocity to decrease. The highest value of laminar burning velocity is from the mixture of B0 with 16.903 cm/s. This is using the copper burner as the stainless steel bunsen burner has a lower value due to stainless steel characteristic to release heat more [15]. Fig. 5. The laminar burning velocity with stainless steel and copper bunsen burners at φ = 1.0 The laminar combustion velocity values for each fuel at φ = 1.0 are shown in Table 5. Table 5. Laminar burning velocity at φ = 1.0 Bunsen burner B0 B10 B20 B30 (cm/s) Copper bunsen burner φ = 1.0 16.903 15.432 13.311 12.482 Stainless steel bunsen burner φ = 1.0 16.752 15.281 13.072 12.187 76 Journal of Mechanical Engineering Science and Technology ISSN 2580-0817 Vol. 3, No. 2, November 2019, pp. 70-80 Prasetiyo et al. (The Flame Characteristics of Diesel Fuel Blend with Kepuh (Sterculia foetida) Biodiesel) The flame image at φ = 1.0 is quite stable and close to stochiometry. Pictures of the flame are shown in Figure 6. (a) Stainless steel Bunsen burner (b) Copper Bunsen burner Fig. 6. Biodiesel flame at φ = 1.0 Fig. 7. Comparison of the laminar burning velocity of stainless steel and copper bunsen burners In Figure 7, it is shown the comparison of laminar burning velocity values. The values at φ = 1.2 is lower when compared to the laminar burning velocity at φ = 0.8 (Figure 3) and φ = 1.0 (Figure 5). Laminar burning velocity values at φ = 1.2 is shown in Table 6. Table 6. Laminar burning velocity at φ = 1.2 Bunsen burner B0 B10 B20 B30 (cm/s) Copper bunsen burner φ = 1.2 13.493 12.183 10.092 9.530 Stainless steel bunsen burner φ = 1.2 12.834 12.007 9.917 8.903 ISSN: 2580-0817 Journal of Mechanical Engineering Science and Technology 77 Vol. 3, No. 2, November 2019, pp. 70-80 Prasetiyo et al. (The Flame Characteristics of Diesel Fuel Blend with Kepuh (Sterculia foetida) Biodiesel) The laminar burning velocity at φ = 1.2 has a fuel-rich AFR. The more it is rich in fuel, the more it causes the fuel not to oxidize as a whole. The remaining fuel reacts with outside air, causing diffusion combustion. This combustion at the end of the burner causes the flame angle to become smaller and in return, produces a lower laminar burning velocity value. Another factor is also due to the difficulty of disentangling fatty acids and glycerol at φ = 1.2 [3]. The flame image at φ = 1.2 is shown in Figure 8. (a) Stainless steel Bunsen burner (b) Copper Bunsen burner Fig. 8. Biodiesel flame at φ = 1.2 Flame Height The flame height in kepuh biodiesel can be observed in Table 7 and Figure 9 with stainless steel and copper bunsen burners. The height of the flame increases with the increase in equivalent ratio and fuel composition. Table 7. Biodiesel flame height Test Apparatus B0 (mm) B10 (mm) B20 (mm) B30 (mm) φ = 0.8 Copper bunsen burner φ = 0.8 18.276 19.565 22.400 23.600 Stainless steel bunsen burner φ = 0.8 18.800 20.142 22.600 23.913 φ = 1.0 Copper bunsen burner φ = 1.0 21.002 22.400 23.333 24.167 Stainless steel bunsen burner φ = 1.0 21.600 22.727 23.810 24.583 φ = 1.2 Copper bunsen burner φ = 1.2 22.174 23.043 24.248 25 Stainless steel bunsen burner φ = 1.2 22.733 23.821 24.783 25.417 Figure 9 shows the comparison of the height of the flames. B0 fuel has a low height flame value when compared to B10, B20 and B30. The height of the flames is influenced by the characteristics of the fuel. Kepuh biodiesel has a lower flash point compared to diesel fuel. This value influences the flame ignition and fuel evaporation. A low flash point causes the flame to tend to be more stable and results in a high flame increase [13]. 78 Journal of Mechanical Engineering Science and Technology ISSN 2580-0817 Vol. 3, No. 2, November 2019, pp. 70-80 Prasetiyo et al. (The Flame Characteristics of Diesel Fuel Blend with Kepuh (Sterculia foetida) Biodiesel) Fig. 9. Comparison of the flame height of stainless steel and copper bunsen burner Fuel B30 at φ = 1.2 produced the maximum flame height. B30 flame pattern gets higher and higher until the blow-off because of an increase in the equivalent ratio so that the flame height increases. At φ = 1.2, the composition that reacts is of the rich fuel. Rich fuels react by diffusion at the tip of the bunsen burner so that the flame is pushed out and causes the flame to increase [5], [10], [13]. The B30 fuel composition with the stainless steel burner has a higher maximum flame height compared to the copper burner. The height value of B30 flame on the copper bunsen burner is 25 mm while the stainless steel burner is 25.417 mm. This condition is because the stainless steel bunsen burner tends to release heat while the copper bunsen burner is more likely to store heat during the combustion reaction process. The copper bunsen burner has good thermal conductivity, and the heat of the copper burner spreads faster [15]. Higher thermal conductivity in the bunsen burner wall affects the height of the fire because this heterogeneous reaction dominates and heat in the bunsen burner wall is evenly distributed so that fuel is not pushed out which causes diffusion reactions [18], [19]. V. Conclusion From this laminar kepuh biodiesel combustion study, it concludes that the value of laminar burning velocity using the cylinder bunsen burner will continue to decrease in line with the increase in equivalent ratio until blow off. The maximum laminar burning velocity is found in the B0 fuel mixture due to the increased combustion energy in the fuel mixture. Increased energy influence the long-chain saturated fatty acids and glycerol. At the rate of combustion of B0, fatty acids and glycerol are so low that the angle formed is large. Increased flame height in the fuel mixture is due to an increase in the equivalent ratio. The maximum flame height was that of fuel mixture B30 with φ = 1.2 on the stainless steel ISSN: 2580-0817 Journal of Mechanical Engineering Science and Technology 79 Vol. 3, No. 2, November 2019, pp. 70-80 Prasetiyo et al. (The Flame Characteristics of Diesel Fuel Blend with Kepuh (Sterculia foetida) Biodiesel) bunsen burner due to the equivalent ratio with rich fuel and oxidator not oxidizing fully and leaving remaining fuel. This remaining fuel causes diffusion combustion. During this combustion, the remaining fuel is pushed outwards until the edge of the burner. 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