J. Nig. Soc. Phys. Sci. 4 (2022) 214–222 Journal of the Nigerian Society of Physical Sciences The corrosion characteristics of SS316L stainless steel in a typical acid cleaning solution and its inhibition by 1-benzylimidazole: Weight loss, electrochemical and SEM characterizations K. K. Adamaa, I. B. Onyeachub,∗ a Department of Chemical Engineering, Faculty of Engineering, Edo State University Uzairue, Edo State, Nigeria. b Department of Industrial Chemistry, Faculty of Science, Edo State University Uzairue, Edo State, Nigeria. Abstract Acid cleaning, an inevitable industrial practice used to descale chemical reactors, usually causes serious corrosion attack on underlying alloy substrates. Ameliorating this phenomenon requires the addition of effective corrosion inhibitors into the acid solution. Current global regulations encourage environmentally-benign molecules as corrosion inhibitors. Consequently, 1-benzylimidazole has been investigated for its inhibitive characteristics against the corrosion of SS316L stainless steel in a typical acid cleaning solution containing 2 % HCl + 3.5 % NaCl. Weight loss measurements confirm that the corrosion inhibition property of 1-benzylimidazole increases with concentration but depreciates with increased tem- perature. Electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PDP) measurements confirm that 1-benzylimidazole adsorb on the stainless steel surface to isolate its surface from the acid solution. 1-benzylimidazole is a mixed-type inhibitor with greater anodic influence, and its adsorption enhances the formation and protectiveness of a passive film. Weight loss and the electrochemical measurements agree to an average inhibition efficiency > 70 % at 1000 ppm. The inhibitor adsorbs via physisorption and obeys the Temkin isotherm model. SEM surface characterization confirm the ability of 1-benzylimidazole to protect the surface microstructure of the stainless steel during the corrosion. DOI:10.46481/jnsps.2022.596 Keywords: Corrosion inhibitor; Stainless steel; Acid cleaning; Imidazole; Polarization. Article History : Received: 18 January 2022 Received in revised form: 17 March 2022 Accepted for publication: 19 March 2022 Published: 29 May 2022 c©2022 Journal of the Nigerian Society of Physical Sciences. All rights reserved. Communicated by: Edward Anand Emile 1. Introduction Stainless steel is heavily deployed in the construction of many reactors in the chemical industry. It exhibits good corrosion resistance because it readily forms an iron/chromium- enriched passive layer [1]. Unfortunately, the passive film ∗Corresponding author tel. no: +2348034917997 Email address: onyeachu.benedict@edouniversity.edu.ng (I. B. Onyeachu ) formation is usually truncated by chloride ion-containing corrosion environments because its products are transformed into soluble chlorides [2]. The resultant effect is a localized form of corrosion which diminishes the structural integrity of many chemical reactors and shortens their span of usage. Acid cleaning is a typical industrial process which exposes stainless steel surfaces to chloride ion-induced corrosion. It involves the use of dilute mineral acid (especially 2-5 % HCl) to remove inorganic scales which grow on the surfaces of industrial 214 Adama and Onyeachu / J. Nig. Soc. Phys. Sci. 4 (2022) 214–222 215 metallic equipment and diminish their performance. While the metal surface is descaled, a simultaneous acid corrosion attack on the underlying substrate usually ensues. The extent of this corrosion is even aggravated by the seawater sources used to prepare the acid solutions, since seawater is naturally enriched with chloride ions, especially as NaCl [3, 4]. A practical industrial approach to ameliorate this corrosion attack is to add highly effective corrosion inhibitors into the acid cleaning solution. Currently, most industries apply propargyl alcohol-based inhibitors which are very toxic, both, to humans and other environmental species [5]. Imidazole and its derivatives are nitrogen-based hetero- cyclic compounds largely used for the production of numerous cheap environmentally-safe drugs [6, 7]. In the past decade, imidazole derivatives have been reported as formidable cor- rosion inhibitors for various metals. Singh et al. [8] reported that 2-(4-methoxyphenyl)-4,5-diphenyl-imidazole exhibited 93 % efficiency for the inhibition of J55 steel corrosion in CO2-saturated brine solution. Ting et al. [9] reported that 4-phenylimidazole acted as a mixed-type corrosion inhibitor for copper in sulphuric acid and provided 95.84 % efficiency; adsorbing both by physical and chemical mechanisms. In other reports [10], thiazole-4-carboxylic acid, 2-methyl-1,3- thiazole-4-carboxylic acid, and some imidazole zwitterions have been reported as highly efficient for carbon steel during acid corrosion [11]. Particularly, dimethylbenzodiimidazole (2,7-dimethyl3,6-dihydrobenzo[1,2-d;3,4-d’] diimidazole acted as an anodic inhibitor for SS316L stainless steel in 0.5 M H2SO4 and provided 77 % at optimum concentration [12]. Also, some synthesized dicationic imidazolium ionic liquids were also reported for SS304 stainless steel in 0.5 M H2SO4 solution whereby 92 % efficiency was recorded [13]. Apparently, not much work has been reported for imidazole derivatives as stainless steel corrosion inhibitors. Even so, the reported derivatives are expensively synthesized compounds with cumbersome molecular structures that disturb their adsorption. Identifying a cheap and simple-structure imidazole derivative which can deliver high inhibition efficiency will be very beneficial to the industry. In the present work, 1-benzylimidazole has been identified as a promising imidazole derivative for the inhibition of stain- less steel acid corrosion. 1-benzylimidazole is a major pharma- cological ingredient with environmentally-safe characteristics, according to the Paris Commission (PARCOM) standard [14], because it exhibits log Po/w = 1.93 and LD50 = 75 mg/kg [15]. As Figure 1 shows, 1-benzylimidazole has a simple structure whereby a phenylmethyl group is attached to the imidazole ni- trogen. Computational simulation previously revealed that this simple structure enables 1-benzylimidazole to inherently ori- ent in a flat position and achieve good metal surface coverage during corrosion inhibition [16]. The most visible reports of 1- benzylimidazole as corrosion inhibitor have been presented for carbon steel [16, 17, 18] in acid solutions. The inhibitor exhib- ited more anodic behaviour on the carbon steels, causing us to suspect its ability to enhance anodic passivation when applied for stainless steel. Furthermore, the inhibitor efficiency has not been reported in a practical acid cleaning solution which con- tains HCl + NaCl, and is usually conducted at elevated temper- atures [3]. Filling this research gap will be highly beneficial towards the development of greener corrosion inhibitors for in- dustrial acid cleaning. Consequently, we apply weight loss technique to screen the effect of concentration and temperature on the perfor- mance of 1-benzylimidazole as inhibitor against the corrosion of SS316L stainless steel in 2 % HCl + 3.5 % NaCl solu- tion. Thereafter, we employ electrochemical techniques like electrochemical impedance spectroscopy (EIS) and potentiody- namic polarization (PDP) to provide mechanistic interpretation of 1-benzylimidazole performance at maximum concentration. Scanning electron microscopy (SEM) was employed to probe the extent of stainless steel surface damage by corrosion and its mitigation by the 1-benzylimidazole. 2. Materials and method 2.1. Materials All chemicals and reagents used in this work were pur- chased from Sigma Aldrich and Fischer Scientific, respectively. Stainless steel SS316L, having the elemental composition pre- viously reported [19], was used. The bulk alloy bar was ma- chined into corrosion test coupons with total surface area 24.89 cm2 and 1 cm2 , respectively, exposed for the weight loss and electrochemical experiments. The test solution (2 % HCl + 3.5 % NaCl) was prepared by, firstly, diluting concentrated HCl (37 w/v%) with distilled water to obtain a 2 % HCl solution and, secondly, preparing 3.5 % NaCl solution using the 2 % HCl as solvent. Stock solution of 1-benzylimidazole was prepared in isopropanol and calculated volumes were subsequently re- trieved and made up to 200 mL with the acid solution, so as to obtain working inhibitor concentrations of 200, 400, 800 and 1000 ppm. A thermostatic water bath was employed to main- tain experimental temperatures. 2.2. Methods Prior to any experiment, the surface of the stainless steel coupon was polished with #400, #600, #800 and #1000 grit sil- icon carbide papers. This was performed with simultaneous washing under running tap water, degreasing with acetone and mechanical drying with warm air. Weight loss experiments, af- ter 24 h immersion in the uninhibited and inhibited acid solu- tions, were conducted, initially, at 25◦C. Using the optimum inhibitor concentration, the effect of temperature (45 and 65◦C) was investigated. The stainless steel coupons were retrieved after 24 h immersion and cleaned according to the ASTM G1- 03 standard procedure [20]. The coupons were then re-weighed and the weight difference (∆W) before and after immersion was calculated based on Equation (1). From the weight loss, the cor- rosion rate (CR) in millimeter per year (mpy) was calculated, based on Equation (2); where A = total surface area of coupon 215 Adama and Onyeachu / J. Nig. Soc. Phys. Sci. 4 (2022) 214–222 216 Figure 1: Structure of 1-benzylimidazole. (24.89 cm2 ), ρ = density of SS316L stainless steel (8.0 g cm−3 ), T = immersion time (24 h). ∆W = Wbefore − Wafter (1) CR(mpy) = ∆W × 3.45 × 106 A ×ρ× T (2) The electrochemical experiments such as EIS and PDP were conducted on a Gamry 600 potentiostat equipped with the Echem Analyst software for data analysis. The electrochemical set-up was a 3-electrode system which contained the stainless steel as the working electrode, a graphite rod as counter elec- trode and Ag/AgCl as the reference electrode. All measure- ments were performed at the end of 1 hour free immersion to ensure that the corrosion coupons attained steady-state open cir- cuit potential [21]. The EIS measurement was conducted by ap- plying ± 10 mV sinusoidal signal amplitude perturbation over a frequency range of 105 Hz to 10−1 Hz. The PDP experiment was conducted by polarizing the stainless steel from −0.25 V (vs. open circuit potential) to +1.2 V vs. Ref. at a rate of 0.2 mV/s . The SEM surface characterization for the polarized in- hibited and uninhibited electrode was achieved using the JEOL JSM-6610 LV scanning electron microscope. 3. Results and discussion 3.1. Weight loss results The weight loss, and associated corrosion rate, experienced after 24 h immersion of the stainless steel coupons in 2 % HCl + 3.5 % NaCl solution at 25◦C without and with different 1- benzylimidazole concentrations are presented in Figures 2a and 2b. In the acid solution without inhibitor, the stainless steel loses an average of 0.0411 g after 24 h immersion, which cor- responds to a corrosion rate of 30.20 mpy. In the presence of 1-benzylimidazole, the weight loss diminishes continually with increasing inhibitor concentration. The least average weight loss of 0.0109 g (or 8.01 mpy corrosion rate) was observed in the presence of 1000 ppm, and approximated to 73.48 %, fol- lowing Equation (3) and Figure 2c. Figure 2: Results of (a) weight loss (b) corrosion rate and (c) inhibition effi- ciency after 24 immersion of SS316L stainless steel in 2 % HCl + 3.5 % NaCl solution without and with different concentration of 1-benzylimidazole at 25◦C %I E∆W = 1 − CRwith inhibitor CRwithout inhibitor × 100% (3) This result can be interpreted by considering that the weight loss experienced by the immersed coupons is caused by the loss of surface atoms like Cr and Fe via oxidation into species like Cr3+ , Fe2+ and Fe3+. On the other hand, organic inhibitors impede corrosion by interacting the reactive electrons n their heteroatoms and C = C functional groups with the d-orbitals of metal atoms. These electron-rich sites donate electrons that fill the d-orbitals in the metal atoms, thus, supressing their oxidation. The resultant inhibitor adsorption increases the hydrophobicity of the metal surface and isolates it from the corrosion environment, as the schematic in Figure 3 elucidates. The more inhibitor in the acid solution, the more metal surface 216 Adama and Onyeachu / J. Nig. Soc. Phys. Sci. 4 (2022) 214–222 217 is covered and protected. As temperature increases to 45 and 65◦C, Table 1 shows that the weight loss and corrosion rate increase for, both, the uninhibited and inhibited acid solutions. The corrosion inhi- bition efficiency provided by the maximum concentration of 1000 ppm, initially, decreased rather moderately to 67.80 % (45◦C) and, thereafter, quite drastically to 37.61 % (65◦C). Al- though the presence of 1-benzylimidazole, somewhat, protected the stainless steel at these elevated temperatures, the deprecia- tion in inhibitor efficiency may be attributed to the competitive mechanisms of increased surface dissolution and weakened in- hibitor adsorption. Increased temperature promotes the transfer of corrosive agents, especially the chloride ions, from solution bulk to the metal surface, thus, promoting surface dissolution rather than inhibitor adsorption. Also, elevated temperatures could induce desorption of already adsorbed inhibitors from the metal surface, indicating that 1-benzylimidazole adsorbs via a physiosorption mechanism [22]. 3.2. Adsorption isotherm Adsorption isotherms provide adequate understanding of the mode of interaction between an adsorbing corrosion in- hibitor molecule and the metal substrate. They describe whether inhibitor molecules adsorb on the metal surface as a single layer of film, as multilayer, or if any repulsion exists among inhibitor molecules [23]. In this research, the Lang- muir, Temkin and Freundlich isotherms were employed to test the mode of interaction of 1-benzylimidazole on the stainless steel surface. The Langmuir isotherm predicts that the in- hibitor adsorbs on the stainless steel surface as a monolayer. The Temkin isotherm predicts that the inhibitor forms a multi- layer with plausible inhibitor-inhibitor interaction. On the other hand, the Freundlich isotherm depicts that the inhibitor is ad- sorbing on a rough and heterogeneous surface. The linear forms of the Langmuir, Temkin and Freundlich isotherms are, respec- tively, presented as follows: C θ = 1 Kad s + C (4) θ = − 1 2α ln C − 1 2α Kad s (5) log θ = log Kad s + 1 n log C (6) θ = surface coverage = %I E100 , Kad s = adsorption-desorption equilibrium constant, C = inhibitor concentration (in ppm) and the factor, α, accounts for the lateral interaction between inhibitor and metal surface. The value of n describes the feasibility of inhibitor adsorp- tion; which is highly feasible when 0 < 1n < 1 but, respectively, moderate or difficult when 1n = 1 or > 1 [24]. A plot of versus C will yield the Langmuir isotherm curve, as shown in Figure 4a. The Temkin isotherm, Figure 4b, is described by the plot of θ against ln C whereas the plot of log θ versus log C gives Figure 3: Schematic representation to show how 1-benzylimidazole adsorption increases the hydrophobicity of the stainless steel surface the Freundlich isotherm, Figure 4c. Given that it displayed the closest agreement between experimental plots and fitting line, and because its correlation coefficient (R2) value was closest to unity, the Freundlich isotherm most appropriately describes the adsorption of 1-benzylimidazole on the SS316L stainless steel. The adsorption equilibrium constant was calculated as 1.025 ppm mol−1 and, from this value, the Gibbs’ free energy (∆Gad s = −RT ln(106 Kad s) ) was deduced as -34.29 kJ/mol and the negative value of ∆G confirms that the inhibitor adsorption was spontaneous and feasible. 3.3. Electrochemical results Electrochemical measurements are capable of providing mechanistic explanations to the corrosion inhibition behaviour of 1-benzylimidazole on the SS316L stainless steel in the acid solution. At the open circuit potential, a quasi-equilibrium is established between the rates of oxidation and reduction reactions taking place in the micro-cells forming anodic and cathodic active sites on the alloy surface. By displacing the alloy from its equilibrium potential, relevant electrochemical parameters could be measured and related to the corrosion phe- nomenon. Steady-state electrochemical techniques like EIS can provide accurate information about the dielectric and charge transfer phenomena at the alloy-acid solution interface. A more aggressive technique like the PDP is able to provide details about the corrosion potential, corrosion kinetics, passivation and passivation breakdown/pitting corrosion phenomena. The EIS results are presented in Figure 5, as the plots of Nyquist (Figure 5a), absolute impedance (Figure 5b) and phase angle (Figure 5c). The characteristic arcs displayed by the stainless steel appear larger in the presence of 1- benzylimidazole, compared with the size in the blank acid solution. Larger arcs usually depict greater resistance to charge transfer at the alloy-solution interface, i.e. greater corrosion resistance. The result confirms the inhibitive property of 1-benzylimidazole for the stainless steel. The trend in the Nyquist arc sizes is confirmed by the values of low-frequency absolute impedance in Figure 5b. Clearer mechanism is 217 Adama and Onyeachu / J. Nig. Soc. Phys. Sci. 4 (2022) 214–222 218 Table 1: Weight loss, corrosion rate and inhibition efficiency of 316 stainless steel during corrosion after 24 h in 2 % HCl + 3.5 % NaCl solution at 25◦C, 45◦C and 65◦C Parameter 25◦C 45◦C 65◦C Weight loss (g) Corrosion rate (mpy) Weight loss (g) Corrosion rate (mpy) Weight loss (g) Corrosion rate (mpy) Without inhibitor 0.041 g 30.20 mpy 0.059 g 43.35 mpy 0.109 g 80.71 mpy with 1000 rpm 0.011 g 8.01 mpy 0.019 g 13.96 mpy 0.068 g 50.35 mpy Inhibition Effi- ciency (% IE) 73.48 % 67.80 % 37.61 % Figure 4: (a) Langmuir (b) Temkin and (c) Freundlich isotherm plots for the adsorption of 1-Benzylimidazole on 316 stainless steel during corrosion in 2 % HCl +3.5 wt% NaCl solution deduced from the phase angle plots in Figure 5c, whereby the stainless steel clearly displayed two time constants at high and low frequencies, compared with the single time constant exhibited by the uninhibited alloy. The two time constants depict two phenomena at the alloy-solution interface; namely the phenomenon at a corrosion layer-solution interface (at high 218 Adama and Onyeachu / J. Nig. Soc. Phys. Sci. 4 (2022) 214–222 219 Figure 5: EIS plots in formats of (a) Nyquist (b) absolute impedance (c) phase angle and equivalent circuit for SS316L stainless steel during corrosion in 2 % HCl + 3.5 % NaCl (d) without and (e) with 1-benzylimidazole. Table 2: EIS parameters for corrosion of 316 stainless steel in 2 % HCl + 3.5 % NaCl solution without and with 1000 ppm of 1-benzylimidazole at 25◦C. CPEdl CPE f Conc. Rs( Ωcm2 ) Ydl µFcm−2 sn−1 αdl Rct( Ωcm2 ) Y f µFcm−2 sn−1 α f R f( Ωcm2 ) (Rp = R f + Rct)( Ωcm2 ) Goodness of fit( ×10−3 ) % IE without inhibitor 0.719 374 0.75 212 - - - 212 3.92 - with 1000 rpm 0.877 110 0.85 685 57 0.83 80 765 2.29 72.29 219 Adama and Onyeachu / J. Nig. Soc. Phys. Sci. 4 (2022) 214–222 220 Table 3: Polarization parameters for corrosion of 316 stainless steel in 2 % HCl 3.5 % NaCl solution without and with 1000 ppm of 1-benzylimidazole at 25◦C. Sample Ecorr (mV) icorr ( µA/cm2 ) βa (mV/decade) -βc (mV/decade) % IE without inhibitor -277 161.30 89.73 132.60 - with 1000 rpm -258 45.90 68.84 136.10 71.54 Figure 6: PDP plots for SS316L stainless steel during corrosion in 2 % HCl + 3.5 % NaCl without and with 1-benzylimidazole. Figure 7: SEM surface morphology of SS316L stainless steel after polarization in 2 % HCl + 3.5 % NaCl (a) without and (b) with 1-benzylimidazole. frequency) and at a corrosion layer-substrate interface (at low frequency) [25]. Compared with the single time constant for the uninhibited stainless steel, the two time constants in the presence of 1-benzylimidazole is due to the adsorbed corrosion inhibitor layer which isolates the stainless steel substrate from the acid solution. Consequently, the Figure 5d and 5e were adopted as electrical models to interpret the corrosion phenomena for the uninhibited and inhibited stainless steel, respectively, after fitting experimental results using the Echem Analysts software. The values of respective electrical elements are detailed in Table 2. The elements Rs, Rct and CPEdl represent the solution re- sistance, charge transfer resistance and double layer capaci- tance, respectively. The use of constant phase element (CPE), rather than pure capacitor, in the model is to account for sur- face roughness of the corroding alloy [26]. The Rct is equiva- lent to the corrosion resistance of the corroding metal while the CPEdl elements, Ydl and n, describe the admittance of charge into the double layer and the roughness of the alloy surface (αdl ), respectively. In Figure 5e, the characteristic of the adsorbed inhibitor layer is characterized by the R f and CPE f elements (Y f and α f ) which, respectively, describe the porosity of the adsorbed layer and the charge capacitance at the layer-solution interface. From Table 2, the lower Ydl values obtained in the presence of 1-benzylimidazole confirms that the inhibitor ad- sorption reduces the accumulation of corrosion-inducing aque- ous species at the stainless steel surface and, thus, lowers the rate of charge transfer at the alloy surface-solution interface. As Table shows, the inhibitor adsorption impacts a total resis- tance (Rct + R f ) of 765 Ωcm2, compared with the value of 212 Ωcm2 recorded for the blank solution. This gives an inhibition efficiency of 72.29 %, based on the Equation (7). Furthermore, the αdl value is also higher in the presence of inhibitor, which indicates that the inhibitor adsorption minimizes the roughness of the alloy surface due to the corrosion attack. %I EEIS = 1 − Rtotal(with inhibitor) Rtotal(without inhibitor) × 100% (7) %I EPDP = 1 − icorr(with inhibitor) icorr(without inhibitor) × 100% (8) In Figure 6, each PDP curve shows an activation-controlled cathodic arm representing the dominant H+ reduction in the acid solution. The anodic arm is characterized by an active re- gion, a region of passivation and a region of passivation break- down. The active region is attributed to the oxidation and dis- solution of surface elements like Fe and Cr, the passivation po- tential region depicts the formation of protective oxides and hy- droxides of Fe and Cr [27], whereas the region of passivation breakdown indicates potential regions where protective passive layer is broken, especially locally by chloride ions. Extrapolating the PDP plots around ± 10 mV of the cathodic-anodic potential transition enabled the deduction of corrosion current density (icorr ), corrosion potential (Ecorr ), anodic (βa ) and cathodic (βc) Tafel constants [28]. The E corr indicates the thermodynamic tendency to corrode in the solu- tion and the most preferable active sites of corrosion inhibitor interaction with the corroding surface, while the icorr is a mea- sure of the corrosion rate. 220 Adama and Onyeachu / J. Nig. Soc. Phys. Sci. 4 (2022) 214–222 221 By Table 3, the presence of 1-benzylimidazole in the acid solution slightly shifts the E corr towards more anodic poten- tial and lowers the i corr value from 161.30 µ A cm−2 to 45.90 µAcm−2; which amounted to an inhibition efficiency of 71.54 % according to Equation (8). It is reported that 1-benzylimidazole exists as a cationic species in acidic solution [17]. Therefore, the greater inclination of 1-benzylimidazole to adsorb on an- odic sites of the stainless steel strongly suggests the existence of pre-adsorbed anions on the anodic sites containing Fe2+ and Cr3+, which eventually attract the cationic inhibitor towards the anode. Such phenomenon was also reported elsewhere for 1- benzylimidazole in CO2 + H2S-saturated NaCl solution [16]. This anodic preference is a stronger inclination towards more protective passivation, as confirmed by Figure 6; where the in- hibitor shifts passivation current to lower values. Although the inhibitor does not affect the passivation potential (and passiva- tion mechanism), it strongly modifies the passive film formed into a more protective one. This means that 1-benzylimidazole adsorption encourages the formation of Fe and Cr oxides and hydroxides. Nevertheless, the inhibitor appears not too pro- tective once the passive film is deteriorated. This is feasible because the adsorbing inhibitor molecules and nucleating cor- rosion products would experience some structural mismatch which are easily targeted for localized attack and collapse. 3.4. SEM results The surface morphologies of the stainless steel, after po- larization in the acid solution without and with 1000 ppm of 1-benzylimidazole, are presented in Figure 7a and 7b, respec- tively. In the absence of inhibitor, Figure 7a, the stainless steel surface exhibits a rough morphology with patches of passive products around the surface. In the presence of inhibitor, Fig- ure 7b, the passive products appear to agglomerate into a more continuous and denser layer which provides more surface cov- erage for the alloy surface. This justifies the findings from elec- trochemical measurements that the adsorption of 1- benzylimi- dazole could facilitate the formation of passive layer. At some points, however, some shallow cracks could be observed in the Figure 7b. 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