Ghostscript wrapper for D:\Digitalizacja\MTS83_t21z1_4_PDF_artyku³y\mts83_t21z2_3.pdf M E C H A N 1 K A  T E O R E T Y C Z N A  I  S T O S O W A N A  2/3,  21  (1983)  E X P E R I M E N T A L S I M U L A T I O N O F A N I S O T R O P I C D A M A G E A N D R Z E J L  I  T  E  W  К  A  Politechnika  Poznań ska  J O A N N A S T A N I S Ł A W S K A  Politechniko  Poznań ska  I. Introducion Internal cracks developed i n materials due to straining have, as a rule, oriented cha­ racter and do not represent solely sets o f scalar voids distributions. A fissurated material becomes anisotropic i n its response as well as anisotropy varies i n the process of conti­ nuing damage. E v o l u t i o n o f continuously regularly distributed cracks in an originally isotropic and homogeneous material changes the overall mechanical properties o f the material due to the increase in the oriented damage. A formulation o f constitutive relations for a damaged material requires specification o f its mechanical characteristics concerning both the stress­strain response and the damage evolution. K A C H A N O V [1] proposed to formulate the constitutive equation for damaged material as a tensor function including an independent variable called the crack density tensor or damage tensor accounting for the variation of the mechanical properties of the material due to the microcracks develope­ ment. Accordin g to the definition proposed by R A B O T N O V [2] i n the case o f random dis­ tribution o f the microcracks the damage tensor is the second rank symmetric tensor. When the distribution o f the fissuration appears regular the damage tensor should account both for the variation of the cracked material strength and for the developement of the material anisotropy. Thus the form of the damage tensor depends not only on the micro­ cracks density but also on their arrangement. Some o f the attempts to derive the damage tensor and to formulate the constitutive equation were presented by M U R A K A M I [3] and B E T T E N [4] but due to the lack o f the experimental results concerning the anisotropy of the damaged materials the theories available cannot be verified. Thus it seems worthwhile to determine the elastic and plastic characteristics of the material with regular array of the microcracks. Because of the complexity o f the suitable analysis o f the real damaged materials the special k i n d of modelling is proposed. Generally the damage tensor is the function o f the stress history but for the given well defined stages o f the damage evolution this tensor depends on the actual mechanical Properties of the damaged material only. The subject of this study is the experimental 362  A .  L i T E W K A ,  J .  STANISŁAWSKA simulation of the oriented damage at such stages o f the cracks evolution and the analysis o f the overall behavior o f the model o f the cracked material, thus the homogenization o f the material response within the continuum mechanics. The attention is purposely given to the experimental side o f the question. This results in an experimental homogenization for the materials with internal oriented structure. T o simulate an oriented damage sets of cracks o f given length, orientation, arrange­ ment and density were cut out in flat metal specimens. The load then was applied produ­ cing an overall uniaxial stress and the material response was recorded regarding the mag­ nitude and direction of the overall strains as well as changes in the fissuration density, orientation and evolution. Such a method o f experimental simulation of and oriented damage can be applied both to the elastic and plastic response, although the behavior on the level of a particular cell is evidently non­homogeneous and elastic as well as plastic­ zones develop i n non­homogeneous manner. The present paper deals in particular with the elastic characteristics of the damaged material when damage pattern and fissuration length are prescribed. T o determine the elastic properties for such a material dairly simple uniaxially loaded models can be used. The preliminary tests concerning only one crack length but different crack orientations, presented i n [5] enabled us to improve the experimental technique. The aim of the expe­ riments presented i n this note is to establish a modification o f the material constants o f the damaged material when the cracks length and arrangement are variable. The tests were made on the specimens cut out of the sheets of an aluminium alloy P A 2 . The overall length o f the specimens was 400 mm, width 70 mm and thickness 0.7 m m . The cracks arranged i n square patterns were cut out in the central part o f the specimen 210 m m long by means o f a precise punching device. The details of the cracks geometry is presented in F i g . 1. The crack width is 1 m m and their length varies from 2 to 7 m m . The pitch o f the square pattern o f cracks equals to 10 mm thus the dimensionless crack length /. =  l/P  was variable ranging from 0.2 to 0.7. T w o different crack arrangements thus two types o f an internal orientation o f the material tested were considered, namely either the l o n ­ 2. Experimental technique F i g .  1.  Cracks  arrangements.  A N I S O T R O P I C  D A M A G E  363  gitudinal axis o f the cracks coincides with the pitch or it makes an angle  л /4 with the pitch. The specimens were cut out so as to make the overall principal stress direction and the cracks orientation variable. The specimens were subjected to axial loading but for various directions with respect to the symmetry axes o f the crack pattern. The direction o f loading was defined by the angles  о с  = 0, л / 1 2, л /6,  т с /4, л /3,  5л /\2 and  л /2. In this way the oriented character of the induced damage is accounted for. The specimens were uniaxially loaded in the testing machine and the longitudinal and lateral deformations were measured during the loading process. The strains within an elastic range were measured by means o f the electric strain gauges 50 m m long. Then all the specimens were loaded to fracture and large plastic deformations were recorded employing the mechanical strain gauges. This furnished some information concerning the plasticity and fracture o f the models of the damaged materials. 3 .  Results  of  the  experiments  3.1,  Elastic  range. The overall mechanical response o f the materials with the oriented damage Shown in F i g . 1 corresponds to that observed for an ortholropic solid thus their elastic characteristics is described by nine material constants. Accordin g to the nomencla­ ture employed in [6] these constants include three Young's moduli E l s E 2 , E 3 and three Poison ratios  v2l,  v32,  vl3 determined for loading i n the directions o f the Cartesian co­ ordinate system axes x , ,  x2,  x3 and three shear moduli G 1 2 , G 2 3 , G 3 1 . The axes x , and xi are shown in F i g . 1 and the axis  x3 is perpendicular to the surface o f the specimen. A s the specimens were uniaxially loaded only some o f those constants can be determined employing the results o f this experiments. Restricting the analysis to the plane state o f the stress four constants E ! ,  E2,  v2l and G 1 2 must be determined. The three first constants and additionally Poison ratio  vi2 were E M * E 0  0 I 1 1 , 5Г/4 Э Т /2  a  Fig.  2.  Diagrams  of  the  function  Ј ( a ) .  364  A .  L I T E W K A ,  J .  S T A N I S Ł A W S K A  determined directly from the results obtained for the specimens subjected to axial load at the directions defined by the angles x = 0 and  л /2. The shear modulus G 1 2 was cal­ culated employing the effective Young's modulus measured for the specimen loaded in the direction inclined at the arbitrary angle  x with respect to cracks orientation. The diagrams of the function  E(x) for various crack length and orientation is shown in Fig. 2. The modification of the elastic constants for increasing crack length presents F i g . 3. The values o f the Young's modulus E 3 shown in F i g . 3 were calculated from the relation E 3 =  /г Е where  /.t = 1 — Я / 10 is the reduction of the net area in the direction x 3 for the cracked material and E = 6 7 7 0 0 M P a is the Young's modulus for the original material. ' E , / E  0 0,5 1.0  Л ­ /Р   1,0 0,5 0 0,5 1,0 A ­ l / P Fig.  3.  Elastic  constants  versus  the  dimensionless  crack  length:  a)  cracks  in  the  pitch  direction,  b)  cracks  in  diagonal  direction.  A N I S O T R O P I C  D A M A U I  365  3.2.  Plastic  range. The plastic characteristics of the analysed models o f the damaged materials includes six constants: three uniaxial yield stresses  Xtl,  X22,  X33 for loading i n the directions x 1 ; . v 2 ,  x3 and three shear yield stresses  Xl2,  X23,  X31. The first two constants  Xtl and  X22 can be easily determined employing the stress­strain curves for the specimens tested. These curves for various loading orientations and various dimensionless crack lengths are shown i n F i g . 4 and 5. The results obtained show that the minimal strength o f the cracked material models does not correspond to the loading direction defined by the angle a =  njl. This is distincly shown i n F i g . 6 where the diagrams o f the uniaxial yield stress versus the angle a are presented. The conventional uniaxial yield streses were determined as the stress corresponding to the permanent strain equal 0.1%. The modification of the uniaxial yield stresses Xt!,  X22 and  А з̂ for increasing crack length is shown i n F i g . 7. The yield stress  А ' зз was calculated similarly as E 3 from the relation ^33  =  f*