Jtam.dvi JOURNAL OF THEORETICAL AND APPLIED MECHANICS 49, 4, pp. 1217-1232, Warsaw 2011 NUMERICAL SIMULATION OF TURBULENT HEAT AND MOMENTUM TRANSPORT IN ROTATING CAVITY1 Ewa Tuliszka-Sznitko Wojciech Majchrowski Kamil Kiełczewski Pozna University of Technology, Institute of Thermal Engineering, Poznań, Poland e-mail: ewa.tuliszka-sznitko@put.poznan.pl The paper gives the results of the Direct Numerical Simulation (DNS ) and Large Eddy simulation (LES) which were performed to investigate the 3D transitional non-isothermal flows within a rotor/stator cavity. A Lagrangean version of the dynamic Smagorinsky eddy viscosity model was used. Computations were performed for the cavity of the aspect ratio L=3.0-5.0, curvature parameters R m =1.8-5.0, for the Reynolds number Re = (1.0-2.5) · 105 and for different Prandtl numbers. The results were obtained for coupled momentum and thermal transport in the rotor/stator cavity flows.The obtaineddistributions of the turbulent heat flux tensor components, theReynolds stress tensor components, the turbulentPrandtl number andother structural parameters coincidewith the experimental data (published in the literature). Key words: laminar-turbulent transition, rotating cavities, LES, DNS 1. Introduction The instability structures of the flow in the rotor/stator and rotor/rotor ca- vity have been investigated since the sixties of the last century, mostly with the reference to applications in turbomachinery. It is also a very interesting fundamental problem: the flow between rotating disks is one of the simplest 3D flows, highly suitable for investigating the influence of mean flow para- meters on transitional and turbulence structures. The flow in rotor/stator cavity was investigated experimentally and numerically among others by An- dersson and Lygren (2006), Gauthier et al. (2002), Moisy et al. (2004), Serre andPulicani (2001), Serre et al. (2004), Lygren andAnderson (2004), Séverac 1 Paper presented at the XIXPolish National Fluid Dynamics Conference 1218 E. Tuliszka-Sznitko, W. Majchrowski and Serre (2007), Tuliszka-Sznitko et al. (2002, 2008, 2009a,b, 2010). Lygren and Anderson (2004) performed the LES of the flow in an open rotor/stator cavity using three different models, and compared the results with those ob- tained by DNS. Séverac and Serre (2007) performed numerical computations for the enclosed cavity for the Reynolds number up to Re = ΩR21/ν = 10 6 (L=(R1−R0)/2h=5.0, Rm=(R1+R0)/(R1−R0)= 1.8) using the Spec- tral Vanishing Viscosity (SVV) method, and compared the results with their LDV experimental data. The non-isothermal flow conditions were also consi- dered in some investigations (Tuliszka-Sznitko et al. 2002, 2008, 2009a, 2010; Randriamampianina et al., 1987), which showed that the thermal effects and the rotation-induced buoyancy influence the stability characteristics and the critical conditions. Tuliszka-Sznitko et al. (2009a) performed the LES of the non-isothermal flow in the rotor/stator cavity, delivering distributions of the local Nusselt numbers along the stator and rotor for different configurations and Reynolds numbers. Pellé and Harmand (2007) performed measurements over the rotor (in the rotor/stator configuration), using a technique based on infrared thermography. A very detailed experimental investigation of the tur- bulent flow around a single heated rotating disk was performed by Elkins and Eaton (2000). The flow in the cavity between two disks heated from below (the Rayleigh Bénard convection) with superimposed moderate rotation is used as a mo- del problem for predicting geophysical phenomena (solar and giant planetary convection, deep oceanic convection). The flow with moderate rotation un- dergoes a series of consecutive bifurcations starting with unstable convection rolls at moderate Rayleigh numbers. The transition culminates at a state do- minated by coherent plume structures. The Rayeligh-Bénard convection with superimposed rotation has been studied in rotor/stator cavity among others by Kunnen et al. (2005). In the present paper, we investigate the flow in the rotor/stator cavi- ties of the aspect ratio from the range L = 3.0-5.0, curvature parameters Rm = 1.8-5.0, using the DNS and LES. The objective of our investigations has been to compute the turbulent heat flux tensor components, theReynolds stress tensor components, the turbulent Prandtl number and other structu- ral parameters. The obtained data can be useful for heat transfer modeling, but more importantly, such computations can deliver information about the influence of three dimensionality of the mean flow on the turbulence structu- re. The results are compared to data obtained in experimental investigation of the flow with heat transfer over the heated rotating disk performed by Elkins and Eaton (2000). The present paper results are also compared to the Numerical simulation of turbulent heat... 1219 publisheddata obtained for heated two-dimensional turbulentboundary layers (Wroblewski and Eibeck, 1990; Blair and Bennett, 1987). The selected Rayleigh-Bénard convection results (with superimposed rota- tion) are presented in Section 7. 2. Mathematical formulation We investigate non-isothermal flows in the cavity between stationary and ro- tating disks of the inner and outer radius R0 and R1, respectively. The inter- disks spacing is denoted by 2h (Fig.1). The rotor rotates at a uniformangular Fig. 1. Schematic picture of computational domain, meridian section velocity Ω=Ωez, ez being the unit vector on the axis. The flow is described by theNavier-Stokes, continuity and energy equations, written in a cylindrical coordinate system (R,ϕ,Z) with respect to the rotating frame of reference ∇·V =0 ρ ∂V ∂t +ρ(V ·∇)V +ρΩ× (Ω×R)+2ρΩ×V =−∇P +µ∆V − qρZ (2.1) ∂T ∂t +(V ·∇)T = a∆T where t is dimensional time, R – radius, P – pressure, ρ – density, V –velocity vector, a– thermaldiffusivity and µ is thedynamicviscosity.The flow is governed by the following dimensionless geometrical parameters: aspect ratio L=(R1−R0)/2h and curvature parameter Rm=(R1+R0)/(R1−R0). The dimensionless axial and radial coordinates are: z = Z/h, z ∈ [−1,1], 1220 E. Tuliszka-Sznitko, W. Majchrowski r=(2R−(R1+R0))/(R1−R0), r∈ [−1,1]. To take into account the buoyan- cy effects induced by the involved body forces, the Boussinesq approximation is used, i.e. the density associated with the terms of centrifugal and Corio- lis forces due to disk rotation, curvilinear motion of the fluid and the Earth acceleration is considered to be variable. In the paper we consider the flow cases dominated by the centrifugal and Coriolis forces in which the Earth acceleration is negligibly small (the Rayleigh-Bénard convection in which there is a fixed ratio between the rota- tional and thermal buoyancy is considered only in Section 7). For the flow cases dominated by the rotational buoyancy, the velocity components and ti- me are normalized as follows: ΩR1, (Ω) −1. The governing parameters are: the Reynolds number Re = ΩR21/ν, thermal Rossby number B = β(T2 −T1), where β = −1/ρr(∂ρ/∂T)p, T1 and T2 are two chosen reference tempe- ratures. The dimensionless temperature is defined in the following manner: Θ = (T −T1)/(T2 −T1). The dimensionless components of the velocity vec- tor in the radial, azimuthal and axial directions are denoted by u, v, w and dimensionless pressure is denoted by p. The no-slip boundary conditions are used with respect to all rigid walls, u = w = 0. For the azimuthal velocity component, the boundary conditions are as follows: v=0on the rotating disk and v=−(Rm+r)/(Rm+1) on the stator. In the paper, we consider the fol- lowing configuration: the rotating upper disk is attached to the inner cylinder and the heated stator is attached to the outer cylinder. T1 is the temperature of the upper disk and the inner cylinder, and T2 is the temperature of the bottom disk and the outer cylinder. The thermal boundary conditions are as follows: Θ=1 for z =−1.0 and for −1.0¬ r ¬ 1.0, Θ=0 for z =1.0 and for −1.0 ¬ r ¬ 1.0, Θ = 1 for r = 1.0 and for −1.0 ¬ z ¬ 1.0, Θ = 0 for r = −1.0 and for −1.0 ¬ z ¬ 1.0. This configuration was chosen because is themost unstable. For higherReynolds numbers, computations are performed only for a section of cavity (for example 0 ¬ ϕ ¬ π/4) with the periodicity condition in the azimuthal direction (Fig.2). 3. Numerical approach In theLESwe use a version of the dynamic Smagorinsky eddy viscositymodel proposed byMeneveau et al. (1996), inwhich the required averaging is perfor- medover thefluidparticles pathlines, instead of averaging over thedirection of statistical homogeneity. The Smagorinsky coefficient is determined byminimi- zing themodeling error over the pathlines of the fluid particles. Thenumerical Numerical simulation of turbulent heat... 1221 Fig. 2. Section of computational domain algorithm used for the LES of the non-isothermal flow in the annular cavity, proposed in the papers Tuliszka-Sznitko et al. (2008, 2009a,b), is an extended version of the DNS algorithm developed by Serre and Pulicani (2001). The numerical solution is based on a pseudo-spectral Chebyshev-Fourier-Galerkin collocation approximation. In the time approximation we use a second-order semi-implicit scheme, which combines an implicit treatment of the diffusive terms and an explicit Adams-Bashforth extrapolation for the non-linear co- nvective terms. In the non-homogeneous radial and azimuthal directions, Che- byshev polynomials are used with the Gauss-Lobatto distributions to ensure high accuracy of the solution inside the very narrow boundary layers at the disks. 4. Mean flow For all considered Reynolds numbers 105 ¬ Re ¬ 2.5 · 105 the flow exhibits typical Batchelor behavior, whichmeans that the flow consists of two disjoint boundary layers on each disk and of a central inviscid core flow. The flow is pumped radially outward along the rotor and recirculates along the sta- tor. Positive thermal Rossby number B> 0 means that the buoyancy-driven secondary flow enforces the basic rotation-driven flow. In the transitional bo- undary layers, theaxisymmetric propagatingvortices interpretedas the type II instability andpositive spiral vortices interpreted as the type I instabilitywere observed. For higher Re (considered in the present paper) the spiral vortices evolve to more annular vortices. Figure 3presents the iso-lines of dimensionless temperature in themeridian section (Rm = 5, L = 5, Re = 105, B = 0.1). From Fig.3 we can see that 1222 E. Tuliszka-Sznitko, W. Majchrowski the flow is propagated radially outward along the cooled rotor, then it is transported down to the stator along the heated stationary outer cylinder. The flow recirculates along the heated stator and finally is lifted up along the cooled rotating inner cylinder. We observe the largest temperature gradients in the area near to the inner and outer cylinders. Fig. 3. Iso-lines of temperature; Rm=5,L=5, Re=105,B=0.1 Figure 4 presents the profiles of the mean tangential velocity (computed with respect to the stationary frame of reference) normalized by friction velo- city uσ = [ν 2((∂u/∂z)2+(∂v/∂z)2)]0.25 in terms of z+ =uσz/ν. The profiles were obtained in the middle section of the stator boundary layers (cavities of different L,Rm and Reynolds numbers were considered). In Fig.4, the mean tangential velocity profiles are compared to the conventional logarithmic law of the wall with constants κ=0.41 and C =5.0. Fig. 4. Mean tangential velocity profiles v/u σ in terms of z+. Comparison to the traditional logarithmic law. Profiles obtained in the middle sections of the stator boundary layers Figures 5a and5b showmean temperatureprofiles, (T2−T)/Tσ in terms of z+, obtained in the middle section of the stator boundary layers, where Tσ is the friction temperature; Tσ =−λ(∂T/∂z)/ρcpuσ. The results are compared to the traditional thermal lawof thewallwith κ=0.46and C =3.6 (Kaysand Crawford,1980). InFig.5b, the influenceof thePrandtlnumberon (T2−T)/Tσ is presented. Numerical simulation of turbulent heat... 1223 Fig. 5. Distributions of the mean dimensionless temperature (T2−T)/Tσ in terms of z+. Stator boundary layers.Middle section of different cavities. (a) Pr= 0.71, (b) Pr= 0.71 and 2.79 5. Turbulent velocity and temperature characteristics The three main Reynolds stress tensor components obtained in the heated stator and cooled rotor boundary layers, normalized by friction velocity√ u′u′/uσ, √ v′v′/uσ, √ w′w′/uσ are presented in Fig.6. We can see strong anisotropy of turbulence in both boundary layers. The turbulence is mostly confined in the stator boundary layer withmaximum at the junction between the stator and the stationary outer cylinder.We have found that for the same aspect ratio L and Reynolds number, the Reynolds stress tensor components increase with the decreasing curvature parameter Rm (Fig.6). Areas of the 1224 E. Tuliszka-Sznitko, W. Majchrowski most intensive turbulence are also visible in Fig.7, where iso-lines of the axial velocity component are presented in the section of the whole cavities. Fig. 6. Reynolds stress tensor components profiles normalized by wall frictions velocity. Results obtained for different L and Rm; B=0.1, Re=105 Fig. 7. Iso-lines of the axial velocity component obtained for Rm=4, Re=105, B=0.1 and for different aspect ratios: (a) L=3, (b) L=4 Numerical simulation of turbulent heat... 1225 Figure 8 shows the turbulent temperature fluctuations Θ′/Tσ normalized by friction temperature in terms of the axial coordinate normalized by the thickness of the boundary layer z/δ (Re=105). In Fig.8, the present results are compared to the experimental data obtained by Elkins and Eaton (2000) for the single heated rotating disk (byBC1andBC2Elkins andEaton denoted different thermal adiabatic boundary conditions) and to the results obtained for different two-dimensional boundary layers (Wroblewski and Eibeck, 1990; Blair and Bennett, 1987). For all our computations we obtained the maxi- mum value of Θ′/Tσ at z/δ = 0.35-0.45 whereas Elkins and Eaton (2000) obtained maximum of temperature fluctuations at z/δ ∼ 0.35. In the case of two-dimensional boundary layers, Θ′/Tσ equals about 1.7 near the wall and decreases gradually to very small values near the edge of the bounda- ry layer. In Fig.8, the influence of the Prandtl number on Θ′/Tσ distribu- tion is presented. Numerical simulations have showed that the temperatu- re fluctuations reach maximum approximately at z+ ∼ 15 in all considered cases. Fig. 8. Distributions of temperature fluctuations Θ′/T σ normalized by friction temperature in terms of z/δ. Re= 105,B=0.1.Middle section of the stator boundary layers. Comparison to the results obtained by different authors for 2D and 3D boundary layers Figure 9 shows three components of the turbulent heat flux tensor (norma- lized by the product of friction velocity and friction temperature) versus z/δ. We can see that the largest value was obtained for the component v′Θ′/uσTσ with the maximum at z/δ∼ 0.1. 1226 E. Tuliszka-Sznitko, W. Majchrowski Fig. 9. Turbulent heat flux tensor components profiles obtained in the middle section of the cavity. Stator boundary layers. Re=105, Pr= 0.71 6. Structure parameters Correlation coefficients and structure parameters are very useful for mode- ling purposes. The (u′2 + v′2)/w′2 parameter is a measure of the coherence of the turbulent structures. For all analyzed cases, in the stator boundary layer, this parameter reaches a peak near the disk and then decreases rapi- dly to the value of about 2 near the edge of the boundary layer, showing that the vertical motion is very weak close to the disk. Similarly to other 3D TBLs, the parameter a1 (defined as the ratio of shear stress vector magni- tude to twice the turbulent kinetic energy) obtained in our investigations is reduced significantly below the limit of 0.15 typical for 2D TBL, showing that the boundary layers in rotating cavities are less effective in creating shear stresses from the turbulent motion. The turbulent Prandtl number is defined as the ratio of the eddy diffusivity for momentum to the eddy dif- fusivity for heat Prt = (−w′v′/∂v̄/∂z)/(w′Θ′/∂Θ/∂z). This is not a strict definition for strongly 3D TBLs, however, we used it to compare our re- sults to the data published in the literature (Elkins and Eaton, 2000). In many 2D TBLs, the turbulent Prandtl number equals 1 in the area near the wall and decreases to 0.8 with increasing z. In Fig.10, we present Prt in terms of z+. We can see that Prt obtained in the present investigations re- aches the value of 0.9-1.2 near the wall, then decreases to reach theminimum at z+ ∼ 15-20. Numerical simulation of turbulent heat... 1227 Fig. 10. Turbulent Prandtl number in terms of z+ obtained in the middle section. Stator boundary layer 7. Rayleigh-Bénerd convection with superimposed rotation In this Section, we consider the flow between two disks heated from be- low (from stator) with superimposed moderate rotation. The flow is descri- bed by equations (2.1) but the velocity components are normalized with the free-fall velocity √ qβ∆T(2h), time is normalized by a convection time scale 2h/ √ qβ∆T(2h) and temperature by ∆T =T2−T1. Length is normalized as in Section 2. The final system of equations received after normalization is pre- sented inAppendixA.We consider the simplest case inwhich the direction of rotation is alignedwith gravity. Thedynamics of the rotatingRayleigh-Bénard convection is completely determined by specification of the boundary condi- tions and by the following governing dimensionless parameters: the Rayleigh number Ra= qβ∆T(2h)3/νa, theTaylor number Ta= (2Ω(2h)2/ν)2 and the Prandtl number.Boundary conditions are identical as in Section 2 (no-slip bo- undary conditions are used with respect to all rigid walls, u=w = 0, v = 0 on the rotating disk and the inner cylinder, and v=−(Rm+r)/(Rm+1) on the stator and the outer cylinder, isothermal boundary conditionswith heated stator and outer cylinder). This paper is not intended to analyze carefully the rotating Bayleigh-Bénard flow properties and statistics. We only would like to demonstrate how significantly different structure of this flow is in compa- rison to the flow structure analyzed in previous Sections (when the flow was fully dominated by centrifugal and Coriolis forces). With increasing Ra, the flowundergoes a succession of bifurcations before reaching the turbulent state. The first transition is from the static, conducting state, to a convecting flow (in Fig.11 the iso-lines of the axial velocity component obtained for cavity Ro = 0.75, Pr = 0.71, L = 5, Rm= 1.5 and different Ra = 5 ·104, 2.5 ·105 and 3 ·106 are presented). For the Rayleigh number higher than the critical Ra of the first bifurcation, two-dimensional rolls are observed. In the next 1228 E. Tuliszka-Sznitko, W. Majchrowski Fig. 11. Iso-lines of the axial velocity component obtained for L=5,Rm=1.5, Ro=0.75, Pr= 1 and different Rayleigh numbers: (a) Ra=5 ·104, (b) Ra=2.5 ·105, (c) Ra=3 ·106 Numerical simulation of turbulent heat... 1229 step the oblique rolls oriented at finite angles appear.As Ra increases further, the periodic convection roll pattern gradually gives way to a state dominated by the chaotic interaction between vertical vortices associated with convec- tion cells. At about Ra=2.5 ·105, coherent structures called plumes appear. We can see that the flow pattern in the rotating Rayleigh-Bénerd convection is significantly different from the flow structures fully dominated by rotation where we observe a one-cell structure. 8. Conclusions In the paper we presented the Direct Numerical Simulation and Large Eddy Simulation of the non-isothermal transitional and turbulent flow in enclosed cavities of the aspect ratio L=3.0-5.0 and curvature parameters Rm=1.8- 5.0 with the heated stator and outer cylinder. The computations have been performed for the thermal Rossby number B=0.1 and for different Reynolds numbers. The investigated flows belong to the Batchelor family, which means that the flows are divided into two boundary layers separated by a central rota- ting inviscid core.We have found that the fluid turbulence concentrates in the stator boundary layer and its intensity increases towards the outer cylinder. The instability structures and the level of turbulence depend on the curvatu- re parameter. We focused on the analysis of the three Reynolds stress tensor components and the turbulent heat flux tensor components, which are discus- sed in the light of experimental results obtained by Elkins and Eaton (2000) for a single rotating disk heated by uniform flux. The obtained distributions of the structural parameter (u′2+v′2)/w′2 in the stator and rotor boundary layers show that vertical movement near the disks is very weak. The turbu- lent Prandtl number is analyzed in terms of z+; Prt equals 0.9-1.2 near the wall and decreases almost linearly to the value from the range (0.8-0.9) at z+ ∼ 15-20. A. Appendix Equations (2.1) after the following normalization: velocity components by the free-fall velocity √ qβ∆T(2h), time by the convection time scale 2h/ √ qβ∆T(2h) and temperature by ∆T =T2−T1 1230 E. Tuliszka-Sznitko, W. Majchrowski 1 L ∂u ∂r + u (Rm+r)L + 1 (Rm+r)L ∂v ∂ϕ + ∂w ∂z =0 (A.1) ∂u ∂t + u L ∂u ∂r + v L(Rm+r) ∂u ∂ϕ +w ∂u ∂z − v2 L(Rm+r) + √ PrTa 4Ra v +(Rm+r)L TaPr 16Ra =− 1 L ∂p ∂r +2∂ √ Pr Ra [ 1 L2 ∂2u ∂r2 + 1 (Rm+r)L2 ∂u ∂r (A.2) + 1 (Rm+r)2L2 ∂2u ∂ϕ2 + ∂2u ∂z2 − u L2(Rm+r)2 − 2 L2(Rm+r)2 ∂v ∂ϕ ] ∂v ∂t + u L ∂v ∂r + v (Rm+r)L ∂v ∂ϕ +w ∂v ∂z + uv L(Rm+r) + √ TaPr 4Ra u =− 1 (Rm+r)L ∂P ∂ϕ +2 √ Pr Ra [ 1 L2 ∂2v ∂r2 + 1 (Rm+r)L2 ∂v ∂r (A.3) + 1 (Rm+r)2L2 ∂2v ∂ϕ2 + ∂2v ∂z2 − v (Rm+r)2L2 + 2 (Rm+r)2L2 ∂u ∂ϕ ] ∂w ∂t + u L ∂w ∂r + v (Rm+r)L ∂w ∂ϕ +w ∂w ∂z =− ∂P ∂z + Θ 2 (A.4) +2 √ Pr Ra [ 1 L2 ∂2w ∂r2 + 1 (Rm+r)L2 ∂w ∂r + 1 (Rm+r)2L2 ∂2w ∂ϕ2 + ∂2w ∂z2 ] ∂Θ ∂t + u L ∂Θ ∂r + v (Rm+r)L ∂Θ ∂ϕ +w ∂Θ ∂z (A.5) = √ 4 PrRa [ 1 L2 ∂2Θ ∂r2 + 1 (Rm+r)L2 ∂Θ ∂r + 1 (Rm+r)2L2 ∂2Θ ∂ϕ2 + ∂2Θ ∂z2 ] References 1. Andersson H.I., Lygren M., 2006, LES of open rotor-stator flow, Int. J. Heat Fluid Flow, 27, 4, 551-557 2. 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WroblewskiD.E.,EibeckP.A., 1990,An experimental investigationof tur- bulent heat transport in a boundary layerwith an embedded streamwisevortex, PhD Thesis, University of California at Berkeley, Mechanical Engineering De- partment Numeryczna symulacja transportu ciepła i pędu w konfiguracjach wirujących Streszczenie W artykule przedstawiono wyniki symulacji przepływu (z wymianą ciepła) w ob- szarze pomiędzy stojanem i wirnikiem oraz dwoma pierścieniami uzyskane z za- stosowaniem metod DNS i LES. Badania przeprowadzono dla rozciągłości obszaru L = 3.0-5.0 oraz dla współczynnika krzywizny R m = 1.8-5.0. Badano struktury niestabilnościowe występujące w warstwie przyściennej wirnika i stojana oraz profile osiowe naprężeń reynoldsowskich, fluktuacji temperatury, turbulentnej liczby Prand- tla, profile parametrów strukturalnych i korelacyjnych. Obliczenia przeprowadzono dla różnych liczb Reynoldsa i Prandtla. Uzyskane rozwiązania porównano z wynika- mi badań eksperymentalnych Elkinsa i Eatona (2000) uzyskanymi podczes badania przepływu wokół pojedynczego wirującego dysku podgrzewanego jednorodnym stru- mieniem. Rezultaty badań porównywano również z wynikami uzyskanymi dla dwu- wymiarowych turbulentnych warstw przyściennych. Manuscript received December 15, 2010; accepted for print February 28, 2011