Jtam.dvi JOURNAL OF THEORETICAL AND APPLIED MECHANICS 46, 3, pp. 581-596, Warsaw 2008 NONLINEAR VIBRATION MODES OF THE DOUBLE TRACKED ROAD VEHICLE Yuri Mikhlin Sergei Mytrokhin National Technical University ”Kharkov Polytechnic Institute”, Kharkov, Ukraine e-mail: muv@kpi.kharkov.ua Free damped oscillations of a double tracked roadvehiclewith a nonline- ar responseof the suspensionareconsidered.A7-DOFnonlinearmodel is used to analyze dynamics of the suspensionwith smooth characteristics. Vibrationmodes of the systemand the corresponding skeleton curves are obtained. Nonlinear vibrations of the quarter-car model are considered for the case of non-smooth characteristics of the shock absorber. Key words: vehicle suspension, nonlinear normal modes, smooth and non-smooth characteristics 1. Introduction VEstimation of the vehicle dynamical state is essential for all designing auto- motive systems that enhance safety and handling characteristics. Many works have been carried out on the dynamic response and the dynamics control with linear vehicle models. However, substantially, the system is nonlinear because it consists of elastic components with nonlinear characteristics. A vehicle can bemodelled as a complexmulti-body dynamic system. The degree of comple- xity dependson the aimofmodelling.Asa rule, the simplestmodels of vehicles are considered, in particular, the ”quarter-car” model (two-DOF system) for studyingheavemotion (Robson, 1979;Williams, 1997; Haroon et al., 2005), or ”half-car”model (four-DOF system) for studying the heave andpitchmotions (Hrovat, 1991; Vetturi et al., 1996; Marzbanrad et al., 2004). A 7-DOF model of the vertical and axial vehicle dynamics is considered here for the case of an independent-solid axle suspension to predict behaviour of the vehicle body andwheels. It is possible to study, by using thismodel, all 582 Yu. Mikhlin, S. Mytrokhin principal vehiclemotions, namely, heave, pitch and roll (Wong, 1993; Hyo-Jun Kim et al., 2002; Pilipchuk et al., 2006). Correctness of thismodel is confirmed by comparisonwith some experiments. It is known that nonlinear effects in the suspension dynamics are important and must be considered if displacements are equal to 0.05-0.1m, or larger.Here, smoothnonlinear springcharacteristics in the front and rear suspensions are taken into account. Nonlinear normal modes are a generalization of linear normal vibration modes.We can suppose that inmany cases, for example after an impact, such regimes are or may be the most important to describe the vehicle nonlinear dynamics, because a transient here is very short in viewof the fact that there is a strong dissipation in the systemunder consideration.Moreover, an approach to the nonlinear normal modes can be successfully used for smooth and for non-smooth characteristics of the car suspension. As we can predetermine, such analysis of nonlinear normal modes for the vehicle model was not made and published previously. In this paper, the principal 7-DOF model is described in Section 2 at first. In Section 3, normal vibrations are obtained in the linearised model by using a solution to the eigenvalue and eigenvector problem. Then, a concept of the nonlinear normal vibration modes (NNMs) is presented. These NNMs and corresponding skeletons are obtained for the nonlinear 7-DOF system withnonlinear smooth characteristics. In Section 4, nonlinear vibrations of the quarter-carmodel are considered for the case of a non-smooth characteristic of the shockabsorber.Both thepiecewise linear characteristic of theabsorberand more realistic piecewise cubic shock absorption characteristic are considered. Nonlinear elastic characteristics of the suspension are taken into account in that Section. Note that analysis of the nonlinear normalmodes is crucial for the system because damping is strong here and any transients is a short-term process. 2. Principal model and equations of motion In order to describe the vertical dynamics of a double-tracked road vehicle, the 7-DOF model (Fig.1) is used, which is based on works by Wong (1993) and Hyo-Jun Kim et al. (2002). The car body is represented as a rigid bo- dy. The heave, roll and pitch motions are considered. Here, z is the vertical displacement, α is the pitch angle, β is the roll angle, xi are the vertical di- splacements of the ith suspendedmass which are equivalent to the wheel, d1, d2 are front and rear track widths and l1, l2 are front and rear wheel bases. Nonlinear vibration modes... 583 In this model, the tires are presented as elastic elements with linear charac- teristics. The suspension is characterised by nonlinear elastic characteristics of the front and rear springs and linear damping characteristics (the shock absorber will be considered later). Typical elastic characteristics are shown in Fig.2 (some information on such characteristics can be found, for example, in Zhu and Ishitobi (2004)). Elastic forces appearing in the springs f1(x) and f2(x) can be correctly approximated by polynomials of the 7-th degree. Fig. 1. Model of a double-tracked road vehicle under consideration Fig. 2. Typical nonlinear characteristics of the front f1(x) and rear f2(x) tracks One has seven generalized coordinates to describe vibrations of the mo- del. The displacements of the body mass center are described by the vector q = [z,α,β]⊤, and the displacements of the suspended masses, which are equivalent to the wheels, by the vector x = [x1,x2,x3,x4] ⊤. The matrices of the body inertia MC, of the suspension elements MS, of the tire stiff- ness C, and of the damping K are diagonal. The angular displacements of the 584 Yu. Mikhlin, S. Mytrokhin bodyare connectedwith the displacements of themass center by the following matrix H=      1 −l1 d1 1 −l1 −d1 1 l2 d2 1 l2 −d2      (2.1) One writes the difference between the displacements of the body and the elements of suspension as U = Hq−x, and the difference of velocities as V =Hq̇− ẋ. A vector of the nonlinear characteristics can be written in the form CNL = [f1(U1),f1(U2),f2(U3),f2(U4)] ⊤ (2.2) where Ui are components of the vector U. Finally, one has the following ODE system (in the matrix form) which describes free nonlinear vibrations of the car MCq̈+H ⊤ CNL+H ⊤ KV =0 (2.3) MSẍ−CNL+Cx−KV =0 Values of the car parameters which were used in the calculations are pre- sented in Table 1. Table 1.Assumed car parameters Parameter Value Parameter Value M 2369kg k2 900kg/s Ix 4108kgm 2 ct 258000n/m Iy 938kgm 2 l1 1.459m m1 77kg l2 1.486m m2 108.5kg d1 0.868m k1 700kg/s d2 0.837 m 3. Nonlinear normal modes and transient (smooth characteristics of the suspension) First, normalvibrationmodesof the linearised systemwereobtainedbysolving the eigenvalue andeigenvector problem.Theamplitudesof vibrationmodes for some concrete parameters of the vehicle are shown inFig.3. The frequencies of Nonlinear vibration modes... 585 modes are given at the bottom of this figure. The amplitudes of displacements and angles are presented in m and rad, respectively. Besides, all eigenvectors are normalized. Comparison of motions in time of the full nonlinear system and the corresponding linearised one will be shown later. Fig. 3. Amplitudes of seven linear normal modes Thenonlinear normal vibrationsmodes (NNMs) are a generalization of the normal vibrations of linear systems. In the normal mode, a finite-dimensional system behaves like a conservative one having a single degree of freedom, and all position coordinates can be analytically parameterised by any of them (Rosenberg, 1966; Mikhlin, 1996; Vakakis et al., 1996). In general, NNMs tra- jectories in a configuration space are curvilinear instead of straight lines as for linear systems. In Shaw and Pierre (1991, 1993), the authors reformulated the concept of NNMs for a general class of nonlinear discrete oscillators. The analysis is based on computation of invariant manifolds of motion on which the NNMs take place. Some mechanical applications of this approach are presented in Shaw and Pierre (1991, 1993) and other publications by the same authors. To use this approach, original ODE system (2.3) must be presented in the standard form dx dt =y dy dt = f(x,y) (3.1) where x = [x1, . . . ,xN] ⊤ is the vector of generalized coordinates, y = = [y1, . . . ,yN] ⊤ is the vector of generalized velocities, and f = [f1, . . . ,fN] ⊤ is the vector of forces. One chooses a couple of new independent variables 586 Yu. Mikhlin, S. Mytrokhin (u,v), where u is some dominant generalized coordinate, and v is the cor- responding generalized velocity. By the Shaw-Pierre approach, the nonlinear normal mode is such a regime when all generalized coordinates and velocities are univalent functions of the selected couple of variables. Choosing the selec- ted couple of variables as the coordinate and velocity with the index 1, one writes the nonlinear normal mode of the form             x1 y1 x2 y2 ... xN yN             =             u v X2(u,v) Y2(u,v) ... XN(u,v) XN(u,v)             (3.2) Computingderivatives of all variables in system (3.2), and taking into account that u = u(t) and v = v(t), then substituting the obtained expressions to system (3.1), one obtains the following system of partial derivative equations (i=1, . . . ,N) ∂Xi ∂u v+ ∂Xi ∂v f1(x,y)=Yi(u,v) (3.3) ∂Yi ∂u v+ ∂Yi ∂v f1(x,y)= fi(x,y) One can present the solution to the system in the form of a power series with respect to the new independent variables u and v xi =Xi(u,v) = a1iu+a2iv+a3iu 2+a4iuv+a5iv 2+ . . . (3.4) yi =Yi(u,v) = b1iu+ b2iv+ b3iu 2+ b4iuv+ b5iv 2+ . . . Series (3.4) are introduced to equations (3.3), then the coefficients of inde- pendent variables of the same degree, are equated. So, a system of recurrent algebraic equations can be written. The coefficients of series (3.4) can be de- termined from these equations, and as a result, the corresponding nonlinear normal mode is obtained. This procedure permits one to obtain seven NNMs of the system under consideration. Few surfaces, which characterise the first NNM, and the corresponding trajectories ofmotion on these surfaces for some assumed coordinates are shown in Fig.4. Here the coordinate z describing the vertical displacement is chosen as the independent variable u. Nonlinear vibration modes... 587 Fig. 4. First vibrationmode of the nonlinear system (independent coordinates are u= z and v= ż; initial values: z=0.075, and ż=0); change of the angle α (a), displacement x1 (b), angle velocity α̇ (c), displacement velocity ẋi (d) depending on the variables u and v If the NNM in form (3.4) is obtained, these series are introduced to equ- ations of motion, and the functions u = u(t) and v = v(t) can be obtained too. Numerical calculations show good exactness of the obtained analytical results. To construct skeletons of the NNMs, a harmonic linearisationmethod together with a continuation procedure are used. Skeletons of the nonlinear system are shown in Fig.5. Fig. 5. Skeletons of nonlinear normal modes for the body center (a) and for unsprungmasses (b) 588 Yu. Mikhlin, S. Mytrokhin Transient and normal vibrationmodes of the linearised and nonlinear sys- tems for different initial conditions of the car body are shown in Figs. 6-8. Fig. 6. Comparison of transients for linearised and nonlinear systems for the initial z=100mm; (a) pitch angle α, (b) displacement of the unsprungmass x1 Fig. 7. Displacement of the unsprungmass x1 (a) and x3 (b). Comparison of transients for linearised and nonlinear systems for the initial α=3.5◦ Nonlinear vibration modes... 589 Fig. 8. Displacement of the unsprungmass x1. Comparison of transients for linearised and nonlinear systems for the initial β=6◦ Onecanobserve that in thecase of large initial displacements, thevibration frequency of the unsprung masses quickly lowers and all nonlinear vibration modes tend to low-frequency vibration modes of the car body. 4. Nonlinear normal modes and transients (shock absorber, non-smooth characteristic) 4.1. Quarter-car model. Equations of motion To investigate the suspension dynamics taking into account a non-smooth characteristic of the shock absorber, the quarter-car model is considered (Fig.9). Fig. 9. Quarter-carmodel The equations of motion for the quarter-car model are Mẍ1+f(x1−x2)+d(ẋ1− ẋ2)= 0 (4.1) mẍ2+f(x2−x1)+d(ẋ2− ẋ1)+ ctx2 =0 590 Yu. Mikhlin, S. Mytrokhin where f(x) is a stiffness function, d(ẋ) is a piecewise damping function of the suspension, namely d(ẋ)= { d1(ẋ) for ẋ1− ẋ2 < 0 d2(ẋ) for ẋ1− ẋ2 ­ 0 (4.2) Values of the car parameters, which were used in the calculations, are given in Table 2. Table 2.Car parameters used in the ”quarter-car model” Parameter Value M 592.25kg m 108.5kg ct 258000n/m f(x) 55000x 4.2. Piecewise linear characteristics of the absorber The characteristic of the damping functions for the case of piecewise linear damping is presented in Fig. 10. This is an approximation of a more exact characteristic, which will be considered later. The stiffness characteristic of the suspension is chosen here as linear. Fig. 10. Piecewise linear shock absorption characteristic of the suspension BothNNMs obtained by themethoddescribed below are shown inFigs.11 and 12 for some concrete values of the system parameters. One can observe them as motions on places corresponding to the NNMs as well as transients fromoneplace to another one after gap (or ”switching”) of thepiecewise linear damping characteristic. The time representation of these nonlinear normal modes and transients are shown in Figs.13 and 14. Nonlinear vibration modes... 591 Fig. 11. Change of the displacement x2 (a) and the displacement velocity ẋ2 (depending on u and v). First NNM. Independent variables are: x1 and the corresponding velocity ẋ1 (piecewise linear characteristic) Fig. 12. Change of the displacement x2 (a) and the displacement velocity ẋ2 (depending on u and v). Second NNM. Independent variables are: x2 and the corresponding velocity ẋ2 (piecewise linear characteristic) 592 Yu. Mikhlin, S. Mytrokhin Fig. 13. Change of the displacement x2 (a) and the displacement velocity ẋ2. First NNM and transient Fig. 14. Change of the displacement x1 (a) and x2 (b). Second NNM and transient More realistic nonlinear suspension characteristics for the stiffness and ab- sorption (for piecewise cubic damping) are displayed inFigs.15 and 16. There, the car principal parameters correspond to those from Table 2. The corre- spondingNNMs, obtained in that case, and the transient from one surface to another one after gap (or ”switching”) in the piecewise cubic damping charac- Nonlinear vibration modes... 593 Fig. 15. Nonlinear cubic stiffness characteristic of the suspension Fig. 16. TPiecewise cubic shock absorption characteristic of the suspension Fig. 17. Change of the displacement x2 (a) and the displacement velocity ẋ2 (depending on u and v). First NNM. Independent variables are x1 and the corresponding velocity ẋ1 (piecewise cubic characteristic) 594 Yu. Mikhlin, S. Mytrokhin teristic are shown in Figs.17 and 18. The first NNM time-representation and transient are given in Fig.19. Fig. 18. Change of the displacement x1 (a) and the displacement velocity ẋ1 (depending on u and v). Second NNM. Independent variables are x2 and the corresponding velocity ẋ2 (piecewise cubic system) Fig. 19. Change of the displacement x2 (a) and the displacement velocity ẋ2. First NNM and transient Nonlinear vibration modes... 595 Note that in all cases, the dominant pair of phase variables is chosen as independent coordinates in the analytical representation of NNM. 5. Conclusions In the paper, nonlinear dynamics of a double-tracked road vehicle with a non- linear response of the suspension is considered. A 7-DOF nonlinear model is used in the investigation. The concept of nonlinear normal vibration modes was used in themodel analysis for the first time.Themethod of nonlinear nor- malmodes permits one to describedynamic behaviour of the nonlinear system both for the case of a smooth nonlinear characteristic of the suspension and for the case of a non-smooth characteristic of the shock absorber. In the last case, one can observe a very fast transfer from one nonlinear normal mode to another one after the gap in the non-smooth characteristic. 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Vakakis A., Manevitch L., Mikhlin Y., Pilipchuk V., Zevin A., 1996, NormalModes and Localization in Nonlinear Systems,Wiley, New-York, p.552 13. VetturiD.,GadolaM.,CambiaghiD.,ManzoL., 1996,Semi-active stra- tegies for racing car suspension control, IIMotorsports Engineering Conference and Exposition, Dearborn, USA, SAE Technical Papers, 962553 14. WilliamsR.A., 1997,Automotive active suspensions, Part 1: basic principles, Proceedings of the Institute of Mechanical Engineers, Journal of Automobile Engineering, D211, 415-426 15. Wong J.Y., 1993, The Theory of Ground Vehicles, 2nd ed. New York: John Wiley 16. Zhu Q., Ishitobi M., 2004, Chaos and bifurcations in a nonlinear vehicle model, Journal of Sound and Vibration, 275, 1136-1146 Postacie drgań nieliniowych dwuśladowego pojazdu drogowego Streszczenie W pracy rozważono tłumione i swobodne drgania dwuśladowego pojazdu drogo- wego o nieliniowej charakterystyce zawieszenia. Pojazd zamodelowano nieliniowym układem o 7 stopniach swobody, a w analizie jego dynamiki przyjęto gładką charak- terystykę zawieszenia. Znaleziono postacie drgań takiego układu i wyznaczono odpo- wiednie krzywe szkieletowe. Zagadnienie drgań nieliniowych modelu ”ćwiartkowego” (o 2 stopniach swobody) rozważono dla przypadku zawieszenia z niegładką charakte- rystyką amortyzatora. Manuscript received December 5, 2007; accepted for print January 30, 2008