Jtam.dvi JOURNAL OF THEORETICAL AND APPLIED MECHANICS 46, 3, pp. 641-664, Warsaw 2008 CONTROL AND CHAOS FOR VIBRO-IMPACT AND NON-IDEAL OSCILLATORS Silvio L.T. de Souza Iberê L. Caldas University of São Paulo, Institute of Physics, São Paulo, SP, Brazil e-mail: thomaz@if.usp.br; ibere@if.usp.br Ricardo L. Viana Federal University of Paraná, Departament of Physics, Curitiba, PR, Brazil e-mail: viana@fisica.ufpr.br José M. Balthazar State University of São Paulo, Department of Statistics, Computational and Applied Mathematics, Rio Claro, SP, Brazil; e-mail: jmbaltha@rc.unesp.br In the paper, we discuss dynamics of two kinds of mechanical systems. Initially, we consider vibro-impact systems which havemany implemen- tations in appliedmechanics, ranging fromdrillingmachinery andmetal cutting processes to gear boxes. Moreover, from the point of view of dynamical systems, vibro-impact systems exhibit a rich variety of phe- nomena, particularly chaotic motion. In this paper, we review recent works on the dynamics of vibro-impact systems, focusing on chaoticmo- tion and its control. The considered systems are a gear-rattling model and a smart damper to suppress chaotic motion. Furthermore, we inve- stigate systems with non-ideal energy source, represented by a limited power supply. As an example of a non-ideal system, we analyse chaotic dynamics of the dampedDuffing oscillator coupled to a rotor. Then, we show how to use a tuned liquid damper to control the attractors of this non-ideal oscillator. Key words: vibro-impact, chaos, control of chaos, non-ideal oscillators 1. Introduction There is a steadfast interest in the theoretical and experimental study of vibro-impact systems which have oscillating parts colliding with other vibra- ting components or rigid walls (Blazejczyk-Okolewska et al., 2004). Vibro- impact systems are widely found in engineering applications, like vibration 642 S.L.T. de Souza et al. hammers, drilling machinery, milling, impact print hammers, and shock ab- sorbers (Blazejczyk-Okolewska et al., 1999). There are also undesirable effects coming from vibro-impact systems like gearboxes, bearings, and fuel elements in nuclear reactors: large amplitude response leading to material fatigue and rattling (Jerrelind and Stensson, 2000). From the point of view of dynamical systems, however, vibro-impact sys- tems are extremely rich models, for they exhibit a wealth of phenomena like bifurcations, chaos, crises, multi-stability, and final state sensitivity (Peterka andVacik, 1992; Ivanov, 1996;Wiercigroch anddeKraker, 2000). Thedistinc- tive dynamical character of vibro-impact systems is their non-smoothness due to impacts with several types of amplitude constraints (Nordmark, 1991; Luo, 2004; Luo et al., 2006, 2007). In this case, the impacts are treated bymodify- ing the initial conditions of motions according to an impact rule considering the coefficient of restitution. Another interesting and useful approach is to introduce piecewise stiffness characteristics for describing impacting systems (Wiercigroch, 2000; Ing et al., 2006; de Souza et al., 2007c). Another key issue related to the dynamics of vibro-impact systems is the control of their oscillations (Kapitaniak, 2000). In fact, chaotic oscillations, being intrinsically random and unpredictable, are generally considered as an undesirable, even harmful phenomenon when it occurs. Hence the control of chaos in vibro-impact systemshas immediate practical applications as, e.g. the suppression of rattling noise in gearboxes (Karagiannis and Pfeiffer, 1991). Several other important features of impact oscillators with practical appli- cations have also been analysed. Thus, impacts are also employed to describe step disturbances in multi-body mechanical systems of many industrial ma- chines (Czolczynski et al., 2000). Moreover, instabilities and bifurcations have been explained by considering impact systems with bounded progressive mo- tions (drifts) (Pavlovskaia et al., 2001) or low-velocity collisions causing the so called grazing effect (Nordmark, 1991). Another relevant application comes from considering impact systems with dry friction generating high amplitude forces involving dynamic fractures required to drilling brittlematerials (Wier- cigroch et al., 2005). In this paper an overview of the modern research on vibro-impact sys- tems dynamics, focusing on chaos and its control is presented.We shall briefly present each model and how to derive its governing equations from first prin- ciples. We shall present dynamical features like phase portraits, bifurcation diagrams, Lyapunov exponents, and basin boundaries, including quantitative characterisations of chaotic motion and final state sensitivity (fractal basin boundaries). Control and chaos for vibro-impact... 643 Theabovementionedworksdealwithoscillators that aredrivenby systems whose amplitude and frequency can be arbitrarily chosen. However, in several mechanical experiments this cannot be achieved because the forcing source has a limited available energy supply. This has been called non-ideal energy sources (Kononenko, 1969). A common example appears when the driving comes from an unbalanced rotor linked to the oscillator. As a consequence of this mechanical coupling, the rotor dynamics may be heavily influenced by the oscillating systembeing forced.As a consequence, the resulting oscillations differ from those predicted for experiments with ideal energy sources. Hence, the driven system cannot be considered as given a priori, but itmust be taken also as a consequence of the dynamics of the whole system (oscillator plus rotor) (Dimentberg et al., 1997; de Souza et al., 2005a, 2007b). This paper is organized as follows: Section 2 deals with a single-stage ge- arbox system under periodic excitation. Section 3 considers a simple model of vibro-impact system consisting of a linear oscillator undergoing inelastic collisions with a fixed barrier.We study the suppression of chaotic motion by a smart damper which changes the damping coefficient according to the sign of the relative velocity. A non-ideal oscillator is treated in Section 4, where a damped Duffing oscillator is coupled to a non-ideal motor driving a rotor. This procedure introducesmore degrees of freedom in the system, but it turns out to be a more realistic model of a finite-power external source of driving to the system. Section 5 combines such a non-linear oscillator with a U-tube filled with liquid as the damping mechanism. Our conclusions are left to the last Section. 2. Gear-box system Gear units have typically backlashes or variable clearances between adjacent movingparts, and these backlashes need to allow thermal expansion and lubri- fication of themoving wheels. The presence of backlashes makes gear teeth to lose contact for a short interval generating repeated collisions andahammering effect (Pfeiffer and Kunert, 1990). In spur gears of engines driving camshafts and injection pump shafts, for example, rattling is the source of uncomfortable noise. Hence, many theoretical and experimental efforts have been devoted to the understanding of such vibro-impact problems (Karagiannis and Pfeiffer, 1991). 644 S.L.T. de Souza et al. 2.1. Gear-rattling model We focus on the gearbox rattling model proposed by Pfeiffer and collabo- rators, and consisting of two spur gears with different diameters and a gap between the teeth (single-stage rattling) (de Souza and Caldas, 2001), Fig.1. Motion of one gear is supposed to be sinusoidal the with well-defined ampli- tude and frequency, whereas motion of the other gear results from the sys- tem dynamics. The gears have radii R and Re, and a backlash ν between the teeth. Motion of the driving wheel is described by a harmonic function e(t) = −Asin(ωt). Between the impacts, motion of the second wheel is go- verned by a linear differential equation and can be analytically determined. Impacts are treated by modifying the initial conditions of motion, according to the Newton impact laws. Fig. 1. Schematic view of a single-stage gearbox system Inanabsolute coordinate system,wedenoteby ϕ theangular displacement of the secondgear, such that the rotationdynamics is governedby the following equation of motion mϕ′′+νϕ′ =−T (2.1) where primes denote differentiation with respect to time, m is themoment of inertia, ν is the oil drag coefficient, and T is the oil splash torque. The relative displacement between the gears due to the backlash is thus s= ARe ν sin(ωt)−R ν ϕ (2.2) in such a way that −1