JOURNAL OF THEORETICAL AND APPLIED MECHANICS 42, 4, pp. 719-738, Warsaw 2004 MODELLING OF CREEP-DAMAGE IN THICK PLATE SUBJECTED TO THERMO-MECHANICAL LOADING CYCLES Artur Ganczarski Paweł Foryś Institute of Applied Mechanics, Cracow University of Technology e-mail: artur@cut1.mech.pk.edu.pl, pforys@cut1.mech.pk.edu.pl This paper is an extension of the previous authors’ papers dealing with the formulation of coupled thermo-creep-damage in 3D rotationally-symmetric structures in the case of combined reverse cyclic mechanical and thermal lo- ads. The thermo-damage coupling is described by the modified Fourier heat flux equation, where the second-rank tensor of thermal conductivity with the damage tensor as an argument is defined. The crack closure/opening effect is incorporated by new effective stress definitions for tension or compression in constitutive equations. It allows for description of incomplete damage deacti- vation on reverse loading cycles by a new diagonal crack-closure second-rank tensor.Damage evolution is governedby themixed isotropic/anisotropicMu- rakamimodel,modified in order to eliminate non-uniqueness in description of damage growth in the case of rotational symmetry. The creep process coupled with damage is controlled by the Murakami-type equation adapted to rever- se cyclic loads. The damage analysis in a 3D plate under thermo-mechanical loadings, which consists in a simultaneous non-homogeneous temperature di- stribution in the plate over the upper plate originated from the point heat source positioned over the upper plate surface, and the uniform reverse cyclic pressure, is presented as an example. Key words: thermo-creep-damage coupling, 3D structure, thermo-mechanical loading cycles List of symbols A1,A2,n1,n2,α – constants of Murakami’s anisotropic creep law B,k,l – constants of Murakami’s anisotropic damage evolu- tion law 720 A.Ganczarski, P.Foryś Bijkl – fourth-rank transformation tensors between eigen and current directions D,D̃ – second-rank and fourth-rank damage tensor, respec- tively Dcrit – critical damage E,G,ν – Young’s and Kirchhoff’s moduli, Poisson’s ratio E – Hooke’s constitutive tensor h – thickness of plate h – crack closure second-rank tensor H – Heaviside function I – fourth-rank unit tensor n – unit vector normal to wall n (i),νk – unit vector associated with ith or kth principal di- rection, respectively p – pressure P – fourth-rank projection tensor q̇v – intensity of external heat souce R – radius of plate t – time t1 – cycle length T,Tref,Tf,Ts – temperature, reference temperature, temperature of transition layer and gas temperature of heat source, respectively u= [u,w] – vector of displacement in cylindrical coordinates x – distance x= [r,z] – vector of cylindrical coordinates 1 – second-rank unit tensor α – coefficient of thermal expansion β0 – coefficient of free convection ε – strain tensor λ0,λg – coefficient of thermal conductivity, thermal conducti- city of gas λ – second-rank tensor of thermal conductivity η – damage isotropy to anisotropy ratio χ(σ) – Hayhurst-type isochronous rupture function σ,s – stress tensor and stress deviator σ0,σeq – yield and effective stress θ – temperature change ζ – material parameter of unilateral damage response Modelling of creep-damage in thick plate... 721 and (̃·) denotes quantity affected by damage; superscripts e,c,m,th refer to the elastic, creep, mechanical or thermal part of the quantity, respectively; (·)∗ – unilateral quantity in which the negative eigenvalues become partly or completely inactive; (·)± – positive or negative eigenvalue of the quantity, respectively; (·)I – Ith eigenvalue of the quantity; (·)eq stand for the effective quantity; (·)ε,σ refer to a quantitywhose principal directions coincidewith the principal directions of strain or stress, respectively. 1. Introduction Thecrucial questionarisingwhenamaterial is subjected to reverse tension- compression cycles is the proper description of a phenomenon of unilateral da- mage, also called the damage deactivation or the crack closure/opening effect. To this end, the decomposition of stress or strain tensors into positive and ne- gative projections is usually used (cf. Ladeveze and Lemaitre, 1984; Litewka, 1991; Mazars, 1986; Krajcinovic, 1996). In the simplest one-dimensional case, if a loading is reversed from tension to compression, cracks will completely close such that the material behaves as uncracked, or in other words, its ini- tial stiffness is recovered. In a three-dimensional case, modified stress or strain tensors are used based on the concept of the Heaviside functions, where the negative principal components are ruled out ε ∗ I = 〈εI〉=H(εI) or σ ∗ I = 〈σI〉=H(σI) I =1,2,3 (1.1) where 〈a〉 denote McAuley brackets 〈a〉= { a for a­ 0 0 for a< 0 The above means that the negative principal strain or stress components become completely inactive in the further damage process as long as the lo- ading condition can render them active again (cf. Litewka, 1991). The positive parts of the strain or stress tensors can also be expressed by the use of fourth- order positive projection operators written in terms of the principal directions n (i) ε or n (i) σ (Krajcinovic, 1996; Hansen and Schreyer, 1995) as follows P + ε = 3∑ i=1 〈〈ε(i)〉〉n(i)ε ⊗n (i) ε ⊗n (i) ε ⊗n (i) ε (1.2) 722 A.Ganczarski, P.Foryś or P + σ = 3∑ i=1 〈〈σ(i)〉〉n(i)σ ⊗n (i) σ ⊗n (i) σ ⊗n (i) σ (1.3) The angular brackets are defined as (Lubarda et al., 1994) 〈〈a〉〉= { 1 for a­ 0 0 for a< 0 (1.4) whereas ε(i) and σ(i) are principal strain or stress components. Hence ε + =P+ε : ε ε − =P−ε : ε P − ε = I−P + ε (1.5) or σ + =P+σ :σ σ − =P−σ :σ P − σ = I−P + σ (1.6) where the corresponding negative or positive eigenvalues of the strain or stress tensors are removed. A more realistic description of the damage deactivation should allow for some influence of the negative principal components of the strain or stress tensors for damage evolution, as observed in brittle materials (cf. Murakami and Kamiya, 1997; Hayakawa and Murakami, 1997). For this purpose, modified strain or stress tensors are defined in principal coordinate systems as follows ε ∗ I = 〈εI〉− ζ〈−εI〉= kε(εI)εI kε(εI)=H(εI)+ ζH(−εI) (1.7) or σ ∗ I = 〈σI〉− ζ〈−σI〉= kσ(σI)σI kσ(σI)=H(σI)+ ζH(−σI) (1.8) The additionalmaterial parameter ζ in (1.7) and (1.8) describes the unilateral damage response in such a way that for ζ = 1 the unilateral effect is not accounted for, whereas for ζ = 0 the negative principal components do not affect the damage growth.When the general coordinate systems are used, the modified strain or stress tensors are defined in terms of the actual ones by the following mappings ε∗ij = 3∑ i=1 k(εI)n (ε) iI n (ε) jI n (ε) Ik n (ε) Il εkl =B (ε) ijkl εkl (1.9) or σ∗ij = 3∑ i=1 k(σI)n (σ) iI n (σ) jI n (σ) Ik n (σ) Il σkl =B (σ) ijkl σkl (1.10) Modelling of creep-damage in thick plate... 723 where the fourth-rank tensors B (ε) ijkl or B (σ) ijkl are built of direction cosines be- tween theprincipal andcurrent spatial systems (cf. SkrzypekandKuna-Ciskał, 2003). The above concept is more general than the pure positive and negati- ve projection operators as defined by (1.2) through (1.6). In equations (1.7) and (1.8), themodified strain and stress tensors account for both positive and negative eigenvalues with appropriate weights 1 or ζ. Hence, the equivalent mappingmay be furnished by the use of generalized projection operators P ∗ ε =P + ε + ζεP − ε or P ∗ σ =P + σ + ζσP − σ (1.11) and ε ∗ =P∗ε : ε or σ ∗ =P∗σ :σ (1.12) In the case when ζε = 1 or ζσ = 1, then P ∗ ε = I or P ∗ σ = I, such that the unique mappings ε∗ = ε or σ∗ = σ hold. If, on the other hand, ζε = 0 or ζσ =0, then P ∗ ε =P + ε or P ∗ σ =P + σ , and ε ∗ = ε+ or σ∗ =σ+ hold. The limitations of the consistent unilateral damage condition applied to continuum damage theories have been discussed by Chaboche (1992, 1993), Chaboche et al. (1995). It was shown that in the existing theories developed by Ramtani (1990), Ju (1989) or Krajcinovic and Fonseka (1981), either non- symmetries of the elastic stiffness or non-realistic discontinuities of the stress- strain responsemay occur in general multiaxial non-proportional loading con- ditions. It is easy to show that if the unilateral condition does affect both the diagonal and off-diagonal terms of the stiffness or compliance tensor, a stress discontinuity takes place when one of the principal strains changes the sign and the other remain unchanged (cf. Skrzypek andKuna-Ciskał, 2003). In the model proposedbyChaboche (1993), onlydiagonal components corresponding to negative normal strains are replaced by the initial (undamaged) values. The consistent description of the unilateral effect was recently developed byHalm and Dragon (1996, 1998). The authors introduced a new fourth-rank damage parameter D̃, built upon the eigenvalues of eigenvectors of D, that controls the crack closure effect with the continuity requirement of the stress-strain response fulfilled D̃= 3∑ k=1 Dknu k⊗nuk⊗nuk⊗nuk (1.13) where the crack-system of the normals nuk is considered open if the corre- sponding normal strain is positive (strain-controlled effect). 724 A.Ganczarski, P.Foryś 2. Concept of effective stress accounting for unilateral damage When the concept of projection operators is applied to constitutive mode- ling of materials under thermo-creep-damage conditions, the unilateral dama- ge effect may be controlled either by stress or by strain. In what follows, the stress-controlled unilateral damage mechanism is applied. The distinction between tension and compression in in general 3D case requires the following decomposition of the stress tensor represented by its eigenvalues σ= diag{σ1,σ2,σ3}=σ ++σ− = 〈σ〉−〈−σ〉 (2.1) When anisotropic damage is described by the second rank damage tensor represented by its eigenvalues D= diag{D1,D2,D3} (2.2) and the eigendirections of damage do coincide with the eigendirections of stress, then, in accordance with the concept of the effective stress, the uni- lateral conditions are written by means of (1−D) for the positive term and (1−D·h) for the negative termof (2.1), respectively, then the followingmodi- fied effective stress for unilateral conditions written in the principal directions (cf. Foryś and Ganczarski, 2002) holds σ̃ ∗ =±〈±σ̃±〉± ν 1−2ν (tr〈±σ̃±〉−〈±trσ̃±〉)1 σ̃ + = 1 2 [σ · (1−D)−1+(1−D)−1 ·σ] (2.3) σ̃ − = 1 2 [σ · (1−D ·h)−1+(1−D ·h)−1 ·σ] in which h stands for the crack closure second-rank tensor represented by its eigenvalues h= diag{h1,h2,h3}. Note, that in the formulation presented above the effect of damage on the Hooke constitutive tensor Ẽ(D) has been ignored. In the general case, ap- proaching failure (Dimax ¬Dcrit), this effect may be essential and cannot be neglected. It leads, however, to the necessity of application of damage induced elastic anisotropy, instead of a simplified case of elastic isotropy in themecha- nical state equations. The derivatives of the elastic tensor with respect to the space coordinates must be taken into account. Modelling of creep-damage in thick plate... 725 3. Equations of a thick plate subjected to thermo-mechanical loading In order to apply the above described unilateral damage concept, let us examine the coupled thermo-creep-damage response of a 3D rotationally- symmetric structure subjected to reverse thermo-mechanical loading cycles. 3.1. Assumptions The displacement and temperature fields fulfil the general rotational sym- metry ∂ϕu=0 ∂ϕT =0 (3.1) It is postulated that the linearized total strain tensor ε=(∇u+u∇)/2 may be decomposed into elastic, creep and thermal parts ε= εe+εc+εth εth =αθ1 (3.2) where θ=T −Tref and, additionally, the creep part is incompressible trεc =0 (3.3) 3.2. Equations of the mechanical state A coupled thermo-creep-damage formulation is used to describe evolution of a 3D rotationally-symmetric structure subjected to combined thermal and cyclic mechanical loads. The system of mechanical state equations in the di- splacement formulation is used, where both the creep and temperature terms are included G∇2u+ G 1−2ν grad(divu)= Eα 1−2ν gradθ+2Gdivεc (3.4) ∇2 = grad(div)− rot(rot) where the stress is defined as follows σ=2G [ ε−εc−αθ1+ ν 1−2ν (trε−3αθ)1 ] (3.5) It is convenient to decompose the displacement field into purely mechanical and purely thermal parts u = um +uth. This leads to separation of the 726 A.Ganczarski, P.Foryś problemdescribedbyEqs (3.4) into two sub-problems in the incremental sense G∇2um+ G 1−2ν grad(divum)= 2Gdivεc (3.6) G∇2uth+ G 1−2ν grad(divuth)= Eα 1−2ν gradθ 3.3. Modified Fourier equation The quasi-stationary Fourier equation coupled with damage is applied to describe the damage effect on theheat flux.The effective second-rank tensor of thermal conductivity contains the second-rank damage tensor as an argument div(λ̃ · gradT)= 0 λ̃=λ0diag{1−D} (3.7) where λ0 is the coefficient of thermal conductivity of the initially isotropicma- terial. Only diagonal terms of λ̃ are taken into account (cf. Kaviany, 1995). In this formulation, the effect of unilateral damage is not considered indefinitions of the effective tensor of thermal conductivity. 4. Constitutive equations of creep and unilateral damage A creep process coupled with unilateral damage is controlled by the McVetty-type equation developed by Murakami. It includes the damage ef- fective stress and is extended here to unilateral damage conditions ε̇ c = 3 2 [A1σ n1−1 eq αexp(−αt)s+A2σ̃ n2−1 eq s̃ ∗] (4.1) where the modified effective stress deviator s̃ ∗ = σ̃∗− 1 3 (trσ̃∗)1 (4.2) includes the crack closure/opening effect Eqs (2.3). Damage evolution is governed by the anisotropic Murakami model (Mu- rakami et al., 1988), modified by Ganczarski and Skrzypek (2001) in order to eliminate non-uniqueness of the damage growth description in case of rotatio- nal symmetry Ḋ=B[χ(σ)]k{tr[(1−D)−1(n(1)⊗n(1))]}l[(1−η)1+ηn(1)⊗n(1)] (4.3) η= η0 [ 1− ( 1− 〈σ3〉 2〈σ2〉 )〈σ2〉+ 〈σ3〉 〈σ1〉 ] Modelling of creep-damage in thick plate... 727 The damage rate is expressed in (4.3) as a linear combination between the isotropic criterion (η = 0) and the direction determined by the maximum principal stress (η=1). In other words, the damage rate is controlled by the reduction of the net area in a plane perpendicular to the direction n(1) of the principal (tensile!) stress σ1 (exclusively!) combinedwith the reduction of the isotropic area governedby theHayhurst-type isochronous rupture function χ(σ) = aσ1 + btrσ+(1−a− b)σeq. For particular cases η = 0 and η = 1, Eqs (4.3) reduces to purely isotropic damage evolution and purely orthotropic microcrack growth in a plane perpendicular to themaximum tensile stress, re- spectively, whereas for 0<η< 1 amixed isotropic/maximumprincipal stress mechanism of damage growth occurs. Consistently, a simplified representation of the Hayhurst function χ(σ)=σ1 is used. 5. Thermo-mechanical boundary problem 5.1. Mechanical boundary problem Asimple support is assumed for the plate under cyclicmechanical load ±p (Fig.1).This condition, however, essentially constraints the thermal transverse expansion at the supported edge, so, for the thermal problem, separate boun- dary conditions are proposed (Fig.2). Finally, two sets of boundary conditions are used to solve themechanical problem separately for puerlymechanical and purely thermal loadings (Table 1). Table 1. Boundary conditions for purely mechanical and purely thermal loads Boundary Mechanical load Thermal load top surface σz =±p σrz =0 σz =0 σrz =0 bottom surface σz =0 σrz =0 σz =0 σrz =0 symmetry axis umr =0 ∂ru m z =0 u th r =0 ∂ru th z =0 supported edge σr =0 u m z =0 σr =0 σrz =0 lower corner uthz =0 5.2. Thermal boundary problem Assume the point heat source at a distance H above the upper surface. Hence, the temperature distribution of a gas over the upper plate surface is spherically symmetric. Assuming spherical symmetry of the temperature front propagation (Fig.3a), one may find that the temperature distribution 728 A.Ganczarski, P.Foryś Fig. 1. Boundary conditions for cyclic mechanical ±p load Fig. 2. Boundary conditions for thermal T(r) load of the gas neighbouring the top surface reveals rotational symmetry and is given by the parabola Tf(x)=Ts− [q̇v/(6λg)]x 2, where Ts stands for the gas temperature at the heat source, λg denotes thermal conductivity of the gas, whereas x is a distance between the heat source and the particle of the gas neighbouring the current point at the top surface. Fig. 3. Temperature front propagation (a) and schematic heat flow through plate (b) Aschematic heat flux through theplate is sketched inFig.3b. It is assumed that the whole heat flux, which enters the upper plate surface, goes towards Modelling of creep-damage in thick plate... 729 the supported edge, whereas at the lower surface adiabatic conditions hold. The above assumptions allow one to formulate the mixed and the Neumann integral type boundary conditions for Eqs (3.7) in a following form upper surface β0(1−D ·n)(Tf −T)=−λ0(1−D ·n)∂nT lower surface ∂nT =0 symmetry axis ∂nT =0 supported edge ∫ A [λ0(1−D ·n)∂nT ] dA=C (5.1) where β0(1−D ·n) denotes the damage coupled coefficient of the Newtonian convection between the gas and the upper surface of the plate and n is the unit vector, normal to the wall. The heat flux that enters the top surface of the plate and is sent through the supported edge is kept constant throughout the process (C = const). 6. Numerical algorithm for thermo-creep-damage problem To solve the initial-boundary problem by FDM, we discretize time by in- serting N time intervals ∆tk, where t0 = 0, ∆tk = tk − tk−1 and tN = tI (macrocrack initiation). Hence, the initial-boundary problems are reduced to a sequence of quasistatic boundary-value problems, the solution to which determines unknown functions at a given time tk, e.g., T(x, tk) = T k(x), u(x, tk) =u k(x) with an appropriate thermo-elastic solution taken as initial conditions. To account for primary and tertiary creep regimes, a dynamically controlled time step ∆tk is required, the length of which is defined by the boundedmaximum damage increment ∆Dlower ¬max (x) {‖Ḋ k (x)− Ḋ k−1 (x)‖∆tk}¬∆D upper (6.1) Discretizing also the spatial coordinates x = [r,z]i,j, by inserting a mesh ∆r = rI − ri−1, ∆z = zj − zj−1, we rewrite equations of heat transfer (3.7) andmotion (3.6) for the time step tk in terms of FDMwith respect of rI and zj, respectively. Applying a stage algorithm, first for the damage [D]i,j ≡ 0, equation of the thermal problem (3.7)with boundaryconditions (5.1) is solved by making use of the procedure linbcg.for of Conjugate Gradient Method for sparse system (Press et al., 1993), and the initial ”elastic” temperature 730 A.Ganczarski, P.Foryś [Te]i,j is found. Then, the system of equations ofmotion (3.6) with the known temperature field [Te]i,j as the right hand side and the boundary conditions (cf. Table 1), is numerically solved by the same procedure, and the elastic displacements are determined [ue]i,j as well. Next, the program enters the creep-damage loop where the damage and strain rates [Ḋ, ε̇c]i,j are calcula- ted. Repeating again the stage algorithm a solution to discretized thermo- creep-damage problem, rates of temperature [Ṫ ]i,j and displacements [u̇]i,j are computed. In the next time step, the ”new” temperature [T ]i,j and di- splacements [u]i,j are found, and the process is continued until themaximum value of damage reaches the critical level max[D]I =Dcrit. The failure crite- rionmay be derived from the instability condition of the stress-strain relation det(∂σ/∂ε)= 0. 7. Results 7.1. Data Numerical resultspresented in thispaperdealwithplatesmadeof copperof the following thermo-mechanical properties at temperature 523K (Murakami et al., 1988): Tf0 = 300 ◦C, Tref = 0 ◦C, E = 60.24GPa, σ0 = 11.0MPa, ν = 0.3, B = 4.46 · 10−13MPa−kh−1, l = 5.0, k = 5.55, ξ = 1.0, A1 =2.40·10 −17MPa−n1, n1 =2.60, A2 =3.00·10 −16MPa−n2h−1, n2 =7.10, α = 0.05h−1, α = 2.5 ·10−51/K, λ0 = 203W/m ◦C, β0 = 75W/m 2◦C. The loading cycle is definedby the half-amplitude p=±0.1σ0 and the cycle length t1 =2000h.Reverse, Heaviside-type pressure cycles are applied to the structu- re, whereas temperature of the heat source is kept constant. The characteristic parameter of the plate, i.e. thickness-to-diameter ratio is h/R=0.7. For sake of simplicity, the effect of temperature changes on material constants, and of the damage on elastic moduli are ignored. The parameter which controls the type of damage isotropy-to-anisotropy ratio is η0 = 0.5, which means that mixed isotropic/maximum principal stress mechanism of anisotropic damage growth is considered. 7.2. Example Plate response to mechanical reverse cyclic load ±p Consider a plate subjected to pure mechanical reverse cyclic load p = ±0.1σ0. A constant, temperature field T = 250 ◦C is uniformly applied Modelling of creep-damage in thick plate... 731 to the structure volume, such that the homogeneous thermal strain field does not affect the stress field. The plate is subjected to symmetric, reverse uni- form pressure loading cycles applied to the top surface of the plate (Fig.1). The external heat source is not active in this case. Following the symmetric loading cycles, the most damaged zones develop at the top and bottom plate surfaces around the symmetry axis. The final di- stribution of the dominant hoopdamage component Dϕ at failure is presented in Fig.4. Fig. 4. Zone of hoop damage Dϕ in plate under mechanical cyclic load ±p The radial damage component Dr grows with a lower rate in this case. Note, that the damage distributions at the top and bottom surfaces are not strictly symmetric because the most damaged zone (bottom) corresponds to the first downward loading cycle. The damage evolution at the bottom surface centre D (bottom) ϕ , compared to the top surface D (top) ϕ is sketched in Fig.5. The damage growth is observed only under the maximum tensile princi- pal stress σ1, according to the simplified Hayhurst stress function χ(σ)=σ1 used in (4.3) for copper. Damage cumulation at the bottom surface precedes that at the top one due to the downward first loading cycle. The displace- ment response of the plate measured at the center point of themiddle surface w(r = 0,z = 0) is schematically shown in Fig.6. Alternating displacement amplitudes are nearly symmetric around zero, and no cyclic kinematic effect is observed. 732 A.Ganczarski, P.Foryś Fig. 5. Evolution of hoop damage Dϕ in plate under mechanical cyclic load ±p at point of maximum damage Fig. 6. Evolution of vertical displacement w(r=0,z=0) at middle surface in plate under mechanical cyclic load ±p Plate response to combined mechanical reverse cyclic ±p and damage enhanced ther- mal T(r,D) loads In the following considerations, the plate is subjected to simultaneous re- verse symmetric pressure cycles p = ±0.1σ0 and affected the damage chan- geable temperature field T(r,D) which is generated by the point heat source Modelling of creep-damage in thick plate... 733 (Fig.3). The effect of damage on the thermal conductivity tensor λ̃(D) is given by (3.7), where it is assumed that the elastic constitutive tensor E is not affected by damage. In contrast to the previous example, the plate simply heated by the point source is under ”semi-membrane” compressive stress, the magnitude of which is the highest in the central part of the plate. Hence, the tensile stress-controlled damage is localized in this case at the plate sidewall around the bottom corner (cf. Ganczarski, 2001b). However, under a complex loading, if the plate is simultaneously subjected to both non-uniform tempe- rature field and mechanical loading cycles, an additional damage localization zone appears at the top corner of the sidewall (Fig.7). Growth of the hoop damage component at the top corner takes place when the mechanical and thermal displacement responses coincide (−p in Fig.8). Fig. 7. Zone of hoop damage Dϕ in plate under combined cyclic mechanical load ±p and damage enhanced thermal load T(r,D) Inother case (+p inFig.8), thedamagegrowthat the topbecomespassive, whereas at the bottom the damage growth due to the thermal stress is enhan- ced by the additional mechanical effect (Fig.8). The damage accumulation causes the essential decrease of the hoop component of thermal conductivity (3.7) however the hoop direction is not active in the modified heat transfer equation, whereas Dr =Dz = ηDϕ, and consequently, the change of the local heat flux is rather small (Fig.9). In the considered case, the displacement response of the plate to its loading measured at the central point of themiddle surface w(r=0,z =0) is strongly non-symmetric in away such that theplate curvature drops fromcycle to cycle (Fig.10). It is mainly due to creep during positive (+p) loading cycles which is faster than that during negative ones (+p). The process is terminatedwhen the critical damage is met at the bottom sidewall corner, as seen in Fig.7. 734 A.Ganczarski, P.Foryś Fig. 8. Evolution of hoop damage Dϕ in plate under mechanical cyclic load ±p and damage enhanced thermal load T(r,D) at point of maximum damage Fig. 9. Local heat flux −λ0(1−D) · gradT 8. Conclusions • When thermo-mechanical loadings are considered, coupled mechanical creep-damage and heat flux equations result in a damage induced aniso- tropy. If cyclic thermo-mechanical loadings are considered, an additional effect of damage deactivation must be included. Modelling of creep-damage in thick plate... 735 Fig. 10. Evolution of vertical displacement w(r=0,z=0) at middle surface in plate under combined cyclic mechanical load ±p and damage enhanced thermal load T(r,D) • A consistent formulation requires that the damage deactivation effect influences not only the creep-damage constitutive equations but also the damage induced anisotropic elasticity law and the anisotropic heat flux equation of damaged materials (modified Fourier equation). • The damage deactivation effect on the creep-damage equation is incor- porated by the extended definition of the effective stress for unilateral damage conditions (2.3). • Theelasticity law for theunilateral damage conditions canbe introduced by applying modified effective elastic moduli Ẽ + or Ẽ − for active or passive damage conditions, respectively (Foryś and Ganczarski, 2002). • Theheat flux equation for the unilateral damage conditions should allow for not only a drop in the thermal conductivitywith damage growth, but also for the conductivity recovery in crack closure phenomena. 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Ganczarski (Eds), Springer- Verlag, Berlin-Heidelberg, 143-184 Modelowanie uszkodzenia przy pełzaniu w grubych płytach poddanych cyklicznym obciążeniom termomechanicznym Streszczenie Pracabędąca rozwinięciempoprzednichartykułówautorówjest poświęconasprzę- żeniu efektów termicznych oraz pełzania z uszkodzeniem występującym w trój- wymiarowych konstrukcjach obrotowo-symetrycznych poddanych działaniu cyklicz- nie zmiennych złożonych obciążeń termomechanicznych. Sprzężęnie efektów termicz- nych i uszkodzenia opisane jest zmodyfikowanym prawem Fouriera, w którym ten- sor przewodności termicznej jest uzależniony od tensora uszkodzenia. Efekt otwiera- nia/zamykania mikroszczelin jest uwzględniony w równaniach konstytutywnych po- przezwprowadzenieoddzielnychdefinicji naprężenia efektywnegodla rozciągania i ści- skania.Pozwala touwzględnićniezupełnądeaktywacjęuszkodzenia, opisanądiagonal- nym tensoremzamknięciamikroszczelin, towarzyszącąnaprzemiennymcyklomobcią- żenia. Ewolucja uszkodzenia podlega mieszanemu izotropowo/anizotropowemu pra- wu typu Murakami, w którym wprowadzono modyfikację mającą na celu usunięcie 738 A.Ganczarski, P.Foryś niejednoznaczności rozwiązania, która jest związana z opisem wzrostu uszkodzenia w konstrukcjach o obrotowej symetrii. Sprzężenie procesów pełzania i uszkodzenia podlega równaniom typu Murakami przystosowanym do opisu obciążeń cyklicznych. Jakoprzykładzaprezentowanoanalizęuszkodzeniawtrójwymiarowejpłyciepoddanej obciążeniom termomechanicznympolegającymna równoczesnymdziałaniu niejedno- rodnego pola temperatury pochodzącego od punktowego źródła ciepła usytuowanego ponad górną powierzchnią płyty oraz naprzemiennie zmiennego równomiernego ci- śnienia. Manuscript received March 1, 2004; accepted for print April 23, 2004