Cloete_17–31.indd INTRODUCTION Foot-and-mouth disease (FMD) virus serotypes SAT 1, 2 and 3 are endemic in African buffalo (Syn- cerus caffer) populations in the Kruger National Park (KNP) and adjoining game farms in the ex- treme north-eastern corner of South Africa (Vosloo, Bastos, Sangare, Hargreaves & Thomson 2002a; Vosloo, Boshoff, Dwarka & Bastos 2002b). The control zone consists of the endemic game parks and the buffer zone that is divided into a zone with and one without vaccination of cattle (Directorate of Animal Health, Department of Agriculture 2006). The rest of the country has been declared free of FMD without vaccination by the Office International des Epizooties (OIE) in 1996. A total of ± 55 000 cat- tle are vaccinated against the disease twice annu- ally in the buffer zone where vaccination is practised. In addition, the erection and maintenance of cattle and game-proof fences along all the international borders and western KNP border and adjoining game parks are used as control measures to pre- vent introduction of FMD through contact between livestock and infected game. The movement of live- stock within, into and out of the infected, buffer and 17 Onderstepoort Journal of Veterinary Research, 75:17–31 (2008) Evaluation of different adjuvants for foot-and-mouth disease vaccine containing all the SAT serotypes M. CLOETE1*, B. DUNGU1, 2, L.I. VAN STADEN1, N. ISMAIL-CASSIM1 and W. VOSLOO1, 3 ABSTRACT CLOETE, M., DUNGU, B., VAN STADEN, L.I., ISMAIL-CASSIM, N. & VOSLOO, W. 2008. Evaluation of different adjuvants for foot-and-mouth disease vaccine containing all the SAT serotypes. Onder- stepoort Journal of Veterinary Research, 75:17–31 Foot-and-mouth disease (FMD) is an economically important disease of cloven-hoofed animals that is primarily controlled by vaccination of susceptible animals and movement restrictions for animals and animal-derived products in South Africa. Vaccination using aluminium hydroxide gel-saponin (AS) adjuvanted vaccines containing the South African Territories (SAT) serotypes has been shown to be effective both in ensuring that disease does not spread from the endemic to the free zone and in controlling outbreaks in the free zone. Various vaccine formulations containing antigens derived from the SAT serotypes were tested in cattle that were challenged 1 year later. Both the AS and ISA 206B vaccines adjuvanted with saponin protected cattle against virulent virus challenge. The oil- based ISA 206B-adjuvanted vaccine with and without stimulators was evaluated in a field trial and both elicited antibody responses that lasted for 1 year. Furthermore, the ISA 206 adjuvanted FMD vaccine protected groups of cattle against homologous virus challenge at very low payloads, while pigs vaccinated with an emergency ISA 206B-based FMD vaccine containing the SAT 1 vaccine strains were protected against the heterologous SAT 1 outbreak strain. Keywords: Adjuvant, cattle, control strategies, foot-and-mouth disease, pigs, South Africa, vaccines * Author to whom correspondence is to be directed. E-mail: cloetemi@arc.agric.za 1 Transboundary Animal Diseases Programme, Onderstepoort Veterinary Institute, Private Bag X05, Onderstepoort, 0110 South Africa 2 Onderstepoort Biological Products, Private Bag X07, Onder- stepoort, 0110 South Africa 3 Department of Veterinary Tropical Diseases, University of Pre- toria, Pretoria, 0110 South Africa Accepted for publication 22 October 2007—Editor 18 Adjuvants for foot-and-mouth disease vaccine surveillance zones is controlled by an officially ad- ministered permit and identification system. Move- ment of livestock from the infected and buffer zones to the free zone is not permitted, except for direct slaughter for local consumption at dedicated abat- toirs situated in the perimeter of the free zone (Brück- ner, Vosloo, Cloete, Dungu & Du Plessis 2004). The current vaccine used for cattle contains strains of all three SAT serotypes of FMD virus in an aque- ous-based vaccine with aluminium hydroxide gel- saponin (AS) as adjuvant. This vaccine has several deficiencies that include the induction of short-lived antibody responses and the consequent need for frequent application of the vaccine (Hunter 1998), and it does not elicit good humoral immunity in pigs (Van Bekkum, Bool & Vermeulen 1967). The oil-ad- juvanted FMD vaccines are suitable for all suscepti- ble species, including pigs. They can also possibly act as slow release vaccines, thus providing longer lasting protection than the aqueous vaccines (Hunter 1998), which means that annual vaccination can be implemented in the FMD control zone of South Africa instead of the current double initial vaccina- tion and 6-monthly boosters required with the aque- ous vaccines. Oil-adjuvanted vaccines have been used success- fully in the FMD eradication campaigns in South America (Dora, Coelho Nunes, Goular De Silveira, Jorgens, Rosenberg & Astudillo 1984; Bahnemann & Mesquita 1987; Sutmoller, Barteling, Olascoaga & Sumption 2003). Commercially available single water-in-oil (W/O) adjuvants, Montanide ISA 25 and ISA 50, and double water-in-oil-in-water (W/O/W) adjuvants, ISA 206, without the addition of saponin, elicited protective humoral immune responses against European FMD serotypes in cattle (Barnett, Pullen, Williams & Doel 1996; Iyer, Ghosh, Singh & Deshmuhk 2001), sheep (Barnett, Keel, Reid, Arm- strong, Statham, Voyce, Aggarwal & Cox 2004; Cox, Barnett, Dani & Salt 1999; Patil, Bayra, Ramakrishna, Hugar, Misra, Prabhudas & Natarajan 2002b), goats (Patil, Bayra, Ramakrishna, Hugar, Misra & Natara- jan 2002a) and pigs (Barnett et al. 1996; Barnett, Cox, Aggarwal, Gerber & McCullough 2002; Barnett & Carabin 2002). The W/O adjuvants induced faster and better protective immune responses than the W/O/W adjuvants (Barnett et al. 1996; Iyer et al. 2001), while the addition of saponin to the W/O FMD vaccine enhanced the antibody titres especially at lower payloads (Smitsaart, Mattion, Filippi, Robiolo, Periolo, La Torre & Bellinzoni 2000). The addition of saponin to ISA 206 adjuvanted FMD vaccines con- taining O1 Campos enhanced the specific antibody responses in cattle and pigs (Smitsaart, Esponoza, Sanguinetti, Fillipi, Ham & Bellinzoni 2004). Oil- based FMD vaccines containing antigens from the International Vaccine Bank, Pirbright were shown to be more stable at + 4 °C than the AS vaccine formu- lations (Barnett & Doel 1992; Barnett et al. 1996). Barnett & Statham (2002) developed a novel ap- proach for the formulation and storage of oil vac- cines that involves the layering of the individual components of FMD vaccine in the same primary container and then storing the product at ultra-low temperatures. The advantage is that the shelf life can be substantially extended. Another advantage of oil adjuvanted FMD vaccines is that they can provide early protection against in- fection. ISA 206 adjuvanted FMD vaccines contain- ing the O, A, C and Asia 1 FMD serotypes without saponin and given as a once-off vaccination pro- tected cattle (Barnett et al. 1996; Iyer et al. 2001; Cox, Voyce, Parida, Reid, Hamblin, Paton & Barnett 2005; Cox, Voyce, Parida, Reid, Hamblin, Hutchings, Paton & Barnett 2006), sheep (Cox et al. 1999), goats (Barnett et al. 2002; Patil et al. 2002a) and pigs (Barnett et al. 1996; Barnett et al. 2002; Barnett & Carabin 2002) within 4–7 days post vaccination (pv). Cattle were protected against direct contact challenge following emergency vaccination (Cox et al. 2005), and an increase in payload reduced sub- clinical infection, leading to fewer persistently infect- ed animals (Cox et al. 2006). Cattle vaccinated with a commercial ISA 206 adjuvanted monovalent O1 Manisa vaccine (Merial, Pirbright UK, 3PD50) were partially protected 4 days pv, and fully protected 7 days pv after virulent virus challenge (Golde, Pa- checo, Duque, Doel, Penfold, Ferman, Gregg & Rodriquez 2005). The performance of selected oil adjuvants contain- ing the SAT serotypes of FMD virus has been inves- tigated previously (Hunter 1996). Preliminary trials with oil-adjuvanted vaccines without saponin con- taining SAT strains showed that W/O/W- and W/O- adjuvanted vaccines elicited higher antibody re- sponses than the AS vaccines (Hunter 1996), and should therefore be able to protect for longer time periods than the AS vaccines. The aims of this investigation were to evaluate dif- ferent oil-adjuvanted FMD vaccine formulations to determine which formulation would protect cattle from homologous virulent virus challenge, to per- form a field evaluation of the oil-adjuvanted FMD vaccine intended to replace the current aqueous vaccine used in areas surrounding the KNP where FMD vaccination is practised, to determine whether 19 M. CLOETE et al. the addition of saponin to the W/O/W emulsion will positively affect the vaccine as previously demon- strated (Smitsaart et al. 2004), and finally, to deter- mine the level of protection induced by oil-based vaccines using lower payloads as well as their effi- cacy in pigs using the SAT strains. MATERIALS AND METHODS Preparation of different vaccine formulations Table 1 summarises the composition of FMD vac- cine formulations and their intended use in this study. Vaccines were formulated according to the manufacturers’ instructions. Animal trials to determine the efficacy of the various vaccines Evaluation of different oil-adjuvanted vaccine formulations Four groups of six FMD-free cattle were vaccinated with FMD vaccine formulations 1–4 (Table 1). Ani- mals vaccinated with vaccine formulation 1 were given booster vaccinations after 4 weeks, while ani- mals receiving vaccine formulations 2–4 were boost- ed after 8 weeks. Samples were collected at 4-week intervals for 40 weeks after vaccination for serologi- cal testing. The two groups vaccinated with the vaccine formu- lations 1 and 2 were challenged 50 weeks pv and those vaccinated with vaccine formulations 3 and 4 at 56 weeks pv with SAT 2B. One control animal was included in each of the challenge tests. They were brought into the containment facilities at the Trans- boundary Animal Diseases Programme (TADP), and challenged with 104 tissue culture infectious doses (TCID50) tissue culture adapted SAT 2B strain ad- ministered intradermally into the tongue (Kitching, Barnett & Donaldson 2000; Stellmann, Terr, Favre, Brun & Fontaine 1977). The animals were monitored for clinical signs of FMD and their temperatures re- corded daily for 10 days. Sera were collected before challenge and 10 and 18 days after challenge for antibody titre determination. Animals were consid- ered protected from live virus challenge when they did not show any FMD-like lesions on any of their four feet. Safety testing of ISA 206B-based FMD vaccine Three FMD-free cattle were inoculated intradermal- ly into the tongue at ten points using 0.1 mℓ of the FMD vaccine formulation 5 containing monovalent SAT 2B antigen and saponin. On Day 4 the cattle were injected with 3 mℓ vaccine subcutaneously in the neck. The animals were monitored for a further 6 days. The vaccine was considered safe if no FMD lesions were observed on the tongue and feet, and if there was no swelling at the site of injection. Potency test of ISA 206B-based FMD vaccines with decreased payload Two groups of five FMD-free cattle were vaccinated with a 0.25 dose (0.5 mℓ instead of 2.0 mℓ) of either monovalent formulation 5 or pentavalent FMD vac- cine formulation 6 (Table 1). Sera were collected on Days 0, 7, 14, 21 and 31 for testing for antibodies. The cattle vaccinated with the monovalent SAT 2 vaccine 5 and two unvaccinated controls, free from FMD, were challenged 21 days pv with 105 TCID50 of live SAT 2B. The cattle vaccinated with pentava- lent vaccine 6, and two unvaccinated controls were challenged with 105 cattle infectious doses of SAT 3 strain. The animals were monitored for clinical signs of FMD and their temperatures recorded daily for 10 days. They were considered protected from live vi- rus challenge when they did not show any FMD-like lesions on any of their feet, while the vaccine was deemed protective if three or more animals were protected from clinical FMD. Potency test of ISA 206B-based FMD vaccine following emergency vaccination In November 2000 an FMD outbreak caused by SAT 1 occurred in a cattle feedlot in South Africa (Brückner, Vosloo, Du Plessis, Kloeck, Connoway, Ekron, Weaver, Dickason, Schreuder, Marais & Mogajane 2002). A pig breeding facility was also lo- cated on the premises and approximately 50 000 pigs were vaccinated with emergency FMD vaccine formulation 7 (Table 1) (Brückner et al. 2002). Five vaccinated pigs were brought to the containment facilities at TAPD 36 days pv. The five pigs as well as two unvaccinated controls, free from FMD, were challenged with 105.3 TCID50 per 0.1 mℓ (pig kidney titrated) SAT 1 outbreak strain (SWL 3/00/1) using 0.1 mℓ per site, intradermally into each of the two digits of the heel bulb of one foot (De Leeuw, Tiessink & Van Bekkum 1979). The animals were monitored for clinical signs of FMD and their tem- peratures recorded daily for 10 days. Animals were considered protected from live virus challenge when they did not show any FMD-like lesions on any of their feet or in their mouths (De Leeuw et al. 1979), excluding the infected and adjacent claw. The vac- 20 Adjuvants for foot-and-mouth disease vaccine T A B L E 1 S u m m a ry o f F M D v a cc in e f o rm u la tio n s u se d in t h is in ve st ig a tio n V a c c in e n o . A d ju v a n t C o m p o n e n ts Im m u n o s ti m u la n t V a c c in e a n ti g e n s A p p li c a ti o n 1 A lu m in iu m h yd ro xi d e ( 2 5 % A lh yd ro g e l) 0 .5 % C h lo ro fo rm 0 .1 2 5 % B a yt ri l 1 % f o e ta l c a lf se ru m ( F C S ) 0 .5 % a n ti- fo a m 2 x p h o sp h a te b u ff e re d s a lin e ( P B S ) Q u il A S a p o n in (1 m g p e r d o se ) 3 μ g p e r d o se o f e a ch : S A T 1 K N P 1 9 6 /9 1 /1 ( S A T 1 A ) S A R 9 /8 1 /1 ( S A T 1 B ) S A T 2 K N P 1 9 /8 9 /2 ( S A T 2 A ) Z IM 7 /8 3 /2 ( S A T 2 B ) S A T 3 K N P 1 0 /9 0 /3 ( S A T 3 ) C o m p a ri so n o f d iff e re n t F M D va cc in e a d ju va n ts f o r p ro te ct io n o f ca tt le 2 5 0 % M o n ta n id e I S A 2 0 6 B ( W /O /W ) 0 .5 % C h lo ro fo rm 0 .1 2 5 % B a yt ri l, P B S 3 5 0 % M o n ta n id e I S A 5 0 ( W /O ) 4 M o n ta n id e I M S 1 3 1 3 co m p ri si n g w a te r- d is p e rs e d li q u id n a n o p a rt ic le s co m b in e d w ith im m u n o st im u la tin g c o m p o u n d (A u co u tu ri e r, D u p u is & G a n n e 2 0 0 1 ) 5 5 0 % M o n ta n id e I S A 2 0 6 B 0 .5 % C h lo ro fo rm 0 .1 2 5 % B a yt ri l, P B S Q -V a c S a p o n in (5 m g p e r d o se ) 3 μ g p e r d o se S A T 2 B S a fe ty a n d p o te n cy t e st s 6 5 0 % M o n ta n id e I S A 2 0 6 B S a m e a s 5 Q -V a c S a p o n in 3 μ g p e r d o se o f e a ch : S A T 1 A a n d S A T 1 B S A T 2 A a n d S A T 2 B S A T 3 P o te n cy t e st 7 5 0 % M o n ta n id e I S A 2 0 6 B S a m e a s 5 N o n e 1 μ g p e r d o se o f S A T 1 A a n d S A T 1 B E m e rg e n cy S A T 1 v a cc in e fo r va cc in a tio n o f 5 0 0 0 0 p ig s in M id d e lb u rg , M p u m a la n g a 8 5 0 % M o n ta n id e I S A 2 0 6 B S a m e a s 5 N o n e 3 μ g p e r d o se o f e a ch : S A T 1 A a n d S A T 1 B S A T 2 A S A T 3 F ie ld e va lu a tio n o f F M D v a cc in e a d ju va n ts in M p u m a la n g a 9 5 0 % M o n ta n id e I S A 2 0 6 B S a m e a s 5 Q u il A S a p o n in 1 0 A lh yd ro g e l S a m e a s 1 21 M. CLOETE et al. cine was deemed protective if three or more ani- mals were protected from clinical FMD. Field evaluation of different oil-based vaccine formulation Vaccine formulations 8–10 (Table 1) were evaluated in cattle at two dip tanks named Daantjie and Mso- gwaba, respectively, in the White River district, lo- cated in the buffer zone where cattle are vaccinated. Unvaccinated calves were used in the study and were bled, tagged and information logged. At both dip tanks, two groups of 50 calves each were vac- cinated with vaccine formulations 8 and 9. The third group vaccinated with vaccine formulation 10 con- sisted of 47 calves at Daantjie and 33 at Mso gwaba. Sera were collected 1, 2, 4, 12, 25 and 55 weeks pv at Daantjie and 1, 3, 22, 55 and 82 weeks pv at Mso- gwaba. The cattle vaccinated with the vac cine for- mulation 10 were boosted 4 and 24 weeks pv, while cattle vaccinated with vaccine formulations 8 and 9 were boosted at 12 weeks pv. All the groups of cat- tle at Msogwaba were re-vaccinated at Week 55. Serological testing All sera were tested for antibodies to SAT 1, SAT 2 and SAT 3 using the liquid phase blocking ELISA (LPBE) (Hamblin, Barnett & Hedger 1986) with virus homologous to the vaccine strains (SAT 1: SAR9/81/1, SAT 2: ZIM7/83/2 and SAT 3: KNP10/90/3). Virus neutralization tests (VNT) were performed as de- scribed by Rweyemamu, Booth, Head & Pay (1978), using the homologous virus to each of the five vac- cine strains. The neutralizing antibody titre of the serum was expressed as the reciprocal of the dilu- tion that neutralizes 50 % of the virus. The values were represented as geometric mean titre expressed in log10 (Patil et al. 2002a). For both tests a cut-off of > 1.6log10 was taken as seroconversion to a sero- type of FMD virus. Statistical analyses were per- formed using Genstat® for Windows® (7th edition) at a 1 % confidence level (Payne 2003). RESULTS Evaluation of the ability of different oil- adjuvanted FMD vaccines to protect cattle from virulent virus challenge FMD vaccine formulations 1–4 (Table 1) were test- ed in four groups of six cattle. They were vaccinated and boosted, sera were collected at 4-weekly inter- vals and the neutralizing antibody titres determined. The average VNT titres for the six animals vacci- nated with the different vaccine formulations at each time point is shown for SAT 1 (Fig. 1A and B), SAT 2 (Fig. 1C and D) and SAT 3 (Fig.1 E). For all the five SAT antigens included in formulations 1–4, the ISA 206B (formulation 2) and ISA 50 (formulation 3) vaccines induced higher average antibody titres in animals that received a booster vaccination at Week 8, as well as longer lasting immune responses, than for formulations 1 (AS) and 4 (IMS 313) (Fig. 1A–E). The antibody titres elicited by the ISA 206B (formu- lation 2) and ISA 50 (3) formulations showed a steady decline over time from 12 weeks pv and, in general, were still positive at Weeks 32–40 (Fig. 1A–E), while the antibody titres for the SAT 2B anti- gen remained positive for the duration of the trial (Fig. 1D). There was no statistical difference be- tween the average antibody titres of formulations 2 and 3 (Fig. 1A–E). The average immune response elicited by the antigens present in the AS vaccine (formulation 1) had largely disappeared by Week 12 (Fig. 1A–C), except for the SAT 2B (Fig. 1D) and SAT 3 antigens (Fig. 1E), where neutralizing anti- bodies could be demonstrated until Week 24. Only SAT 3 (Fig. 1E) elicited an increase in average anti- body titres following the booster vaccination at Week 4 with the AS vaccine. The initial antibody re- sponses to the IMS1313 vaccine (formulation 4) were low for all the antigens and were of short dura- tion (most average figures were below the cut-off level at Weeks 20–28) (Fig. 1A–E), with animals only seroconverting to the SAT 2A antigen after re- ceiving the booster vaccination at Week 8 (Fig. 1C). In contrast, the SAT 1B antigen induced an average titre of 2.2 log10 at Week 3 (Fig. 1B). Challenge with virulent FMD SAT 2B strain Vaccine formulations 1 and 2 protected four of six cattle each. The control animal succumbed to clini- cal disease. Of the animals that were vaccinated with vaccine formulation 3, one was protected after challenge, while none of the cattle vaccinated with vaccine formulation 4 were protected. The control animal did not develop clinical disease, indicating a technical problem with the infection of that particular animal, but the fact that most of the vaccinated ani- mals were diseased indicated that the virus was vi- able and that the challenge was successful. All the groups of cattle developed high levels of neutraliz- ing antibodies against SAT 2A (Fig. 1C) and SAT 2B (Fig. 1D) following challenge with this serotype, while cross reaction with the other serotypes was also observed (Fig. 1 A–E). Such cross-reactions have been observed during active infection (Cottral 1972a, b). 22 Adjuvants for foot-and-mouth disease vaccine A 0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 Weeks post vaccination 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 L o g 1 0 v ir u s n e u tr a li za ti o n t it re a c a a a b b b a b a a a a a a a a b b b b b bb b a a a a aa a a a a a a a a a a a a a a a a a a a a B 0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 Weeks post vaccination 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 L o g 1 0 v ir u s n e u tr a li za ti o n t it re a a a aa a a b c b b a a a a b a b a b a b c b b a a a b b b b b b b b a a a a a a a a a a a a a a a a a a a 0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 Weeks post vaccination 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 L o g 1 0 v ir u s n e u tr a li za ti o n t it re C a b a b a a a b b b b b a b a a a b b b b b b bb b a b a a a a b a ba b a a a a a a bb b aa a a a a a a a 23 M. CLOETE et al. FIG. 1 Evaluation of FMD vaccine formulations 1–4 Cattle vaccinated with formulation 1 received a booster at 4 weeks, while all other groups received boosters at 8 weeks. Neutralizing titres were determined using VNT and titres ≥ 1/45 or ≥ 1.6log10 are deemed positive (the cut-off is shown). The neutralizing titres elicited by the different SAT antigens present in the different vaccine formulations for weeks 4–40 were analysed using a one-sided ANOVA to test for differences in immune responses between the different vaccine formulations. The data were acceptably normal and variances were homogenous at the 1 % confidence level. The neutralizing titres determined at weeks 50–59 were analysed differently via analysis of an unbalanced design using Genstat regression to test for differences in immune responses between the different vaccine formula- tions. The data were acceptably normal with heterogeneous treatment variances. The treatment means were separated using Fishers’ protected t-test least significant difference (LSD) at the 1 % level of sig- nificance (Snedecor & Cochran 1980). The points on the graph represent the average titres of the six cattle in each group per collection date. Titres to SAT 1A (A), SAT 1B (B), SAT 2A (C) and SAT 2B (D) and SAT 3 (E) are indicated in separate graphs. If the probability for difference was < 0.01, the statistically significant differences between the groups vaccinated with different vaccine formulations at each time point are denoted by different letters, and when the probability was > 0.01, it indicated no differences in immune response and are denoted by the same letter. Formulation 1 Formulation 2 Formulation 3 Formulation 4 D 0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 Weeks post vaccination 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 L o g 1 0 v ir u s n e u tr a li za ti o n t it re a a a a a a a a b b b b b b b b c c a a b a a a a a a b b b b a a a b b b b a a a b a b a a a a a a E 0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 Weeks post vaccination 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 L o g 1 0 v ir u s n e u tr a li za ti o n t it re a a a a a a a bb b b b b b b b a b a b b a a a a a b b a a b b b a a b a b a a a a aa a a a a a a a a 24 Adjuvants for foot-and-mouth disease vaccine FIG. 2 Evaluation of FMD vaccine formulations 8, 9 and 10 at two dip tanks The animals vaccinated with vaccine formulation 10 were revaccinated at 4 and 24 weeks while all those that received vaccine formulations 8 and 9 were revaccinated at 12 weeks. All three groups re- ceived booster vaccinations at 55 weeks at Msogwaba dip tank. The graphs represent the average titres against the different vaccine formulations as determined using a LPB-ELISA, and ≥ 1.6log10 was taken as positive. The data were analyzed using an unbalanced de- sign as described in the legend of Fig 1. Average titres to SAT 1 (A), SAT 2 (B), and SAT 3 (C) FMD vaccines strains at Daantjie and SAT 1 (D), SAT 2 (E) and SAT 3 (F) at Msogwaba dip tanks are indi- cated in separate graphs. The numbers of sera collected and analysed at each time point are indicated in brackets. If the probability for difference was < 0.01, the statistically significant differences between the groups vaccinated with different vaccine formulations at each time point are denoted by different letters, and when the probability was > 0.01, there were no differences in immune response and are denoted by the same letter. The dotted line at the bottom of the graphs from week 4 represents extended intervals be- tween sampling periods. Formulation 8 Formulation 9 Formulation 10 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 0 1 2 4 12 25 55 Weeks post vaccination E L IS A t it re A (5 0 ) (5 0 ) (4 7 ) a (3 7 ) a (4 7 ) a (4 5 ) a (4 4 ) a (3 6 ) a (4 1 ) a (4 7■) a (3 2 ) a (3 1▲) a (4 3■) a (4 6♦) a (2 9▲) b (3 2 ) a (4 5 ) b (3 8 ) a b (3 2 ) a (2 1 ) a (4 2▲) 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 0 1 2 4 12 25 55 Weeks post vaccination E L IS A t it re B a (3 8 ) a (3 2 ) a (2 1 ) b (3 2 ) a (4 3 ) a (4 6 ) a (2 9 ) a (4 7■) a (3 2♦) a (3 1 )a (4 4 ) a (3 6♦) a (4 1 ▲) (4 7 ) (5 0 ) a (3 7 ) a (4 7 ) a (4 5 ) a (4 5♦; 4 2■) (5 0 ) 25 M. CLOETE et al. FIG. 2 (cont.) 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 0 1 3 22 55 82 Weeks post vaccination E L IS A t it re D (5 0 ) (3 3 ) a (4 1■) a (4 0♦) b (3 0 ) a (3 3■) a (4 3♦) b (2 6 ) b (2 8 ) a (3 6♦) a (4 2■) b (3 3 ) a (2 5 ) b (1 0 ) (5 0 ) a (2 3 ) a (2 4 ) a (1 4 ) 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 0 1 2 4 12 25 55 Weeks post vaccination E L IS A t it re C b (3 8 ) b (3 2 ) a (2 1 ) a (3 2▲) a (4 5♦) a (4 2 ) a (4 3♦) a (4 6 ) a (2 9▲) a (4 7♦) a (3 2■) a (3 1 ) a (4 4 ) a (3 6 ) a (4 1▲) (4 7 ) (5 0 ) a (3 7 ) a (4 7 ) a (4 5 ) (5 0 ) Safety testing and potency testing of ISA 206B- adjuvanted FMD vaccines with reduced payloads Formulation 5 did not cause any adverse reactions at the sites of injection, indicating that the adjuvant/ antigen combination is safe for use. Similarly, no adverse reactions were reported in the study using formulations 1–4 or in the large scale field evalua- tion for vaccines 8–10 in the White River area. The protective efficacy of the ISA 206B-adjuvanted FMD vaccines was also tested using decreased payloads of antigen. In the first potency test five cat- tle were vaccinated with a 0.25 dose of vaccine for- mulation 5. After they and two control cattle were challenged with 105 TCID50 of SAT 2A virus, four of the five vaccinated cattle were protected. Both con- trol animals developed lesions on all four feet. Cattle vaccinated with a 0.25 dose of vaccine for- mulation 6 developed neutralizing antibodies against the SAT 1 and 2 antigens in the vaccine by Day 14, but not against SAT 3 (results not shown). After they and two unvaccinated controls were challenged with SAT 3 strain, four of the five vaccinated cattle were protected, while the fifth animal developed FMD le- sions on only one of its feet. Both the control ani- mals developed lesions on all four feet. Formulation 8 Formulation 9 Formulation 10 26 Adjuvants for foot-and-mouth disease vaccine 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 0 1 3 22 55 82 Weeks post vaccination E L IS A t it re E (5 0 ) (3 3 ) a (4 1■) a (4 0♦) a (3 0▲) a (3 3■) a (2 6 ) a (4 3♦) a (2 8▲) a (3 6■) a (4 2 ) a (3 3 ) b (2 5 ) a b (1 0 ) (5 0 ) a (2 3 ) a (2 4 ) a (1 4 ) Challenge of pigs with heterologous virus following emergency vaccination with an ISA 206B-adjuvanted SAT 1 FMD vaccine All the vaccinated pigs were protected while both control animals developed lesions in their mouths and on all four feet. Field evaluation of ISA 206-based trivalent FMD vaccine The different FMD vaccine formulations were sub- sequently tested in the field and compared to the standard AS vaccine to allow for larger numbers of animals and to investigate the efficacy of all the for- mulations. Groups of animals were vaccinated with formulations 8–10 at the two different dip tanks, sera collected on a regular basis and antibodies to all three serotypes determined using the LPBE. The numbers varied per collection date as some animals were sold, died or the farmers did not arrive at the dip tank with the animals. The results for the Daantjie (Fig. 2A–C) and Mso- gwaba (Fig. 2D–F) dip tanks are presented sepa- rately. At Daantjie vaccine 9 (ISA 206B with sapon- in) induced a marginally better response to all the antigens at Week 1, indicating that the addition of 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 0 1 3 22 55 82 Weeks post vaccination E L IS A t it re F (5 0 ) (3 3 ) b (4 1 ) b (4 0 ) a (3 0 ) a (3 3 ) a (4 3 ) a (2 6 ) b (2 8 ) a (3 6 ) b (4 2 ) b (3 3 ) a (2 5 ) b (1 0 ) (5 0 ) a (2 3 ) a (2 4 ) a (1 4 ) FIG. 2 (cont.) Formulation 8 Formulation 9 Formulation 10 27 M. CLOETE et al. an immunostimulant to the oil-based vaccine could quicken the immune response, but by Week 2 for- mulation 8, containing ISA 206B without saponin, induced somewhat higher titres, although none of these values were statistically different (Fig. 2A–C). The titres elicited by all the antigens in all the vac- cine formulations declined from Week 3 and by Week 25 the average titre for formulation 10, the AS vaccine, was negative (Fig. 2A–C). There were no positive titres to the SAT 3 antigen present in the oil formulations from Week 25 (Fig. 2C). The titres in- duced by the SAT 1 and 2 antigens in the oil formu- lations remained positive until Week 55 (Fig. 2A and B). The group of cattle vaccinated with formulation 10, the AS vaccine, and given a booster vaccination at Week 24, had positive titres against all three an- tigens at Week 55 (Fig. 2A–C). The immune responses at the Msogwaba dip tank (Fig. 2D–F) were more variable, with little difference between the formulations when measuring antibody titres to SAT 2 (Fig. 2E), while the two ISA 206B formulations (8 and 9) induced similar responses to SAT 1, which were significantly higher than the re- sponse induced by the AS vaccine (formulation 10) (Fig. 2D). Only vaccine 10 induced high levels of anti- bodies to SAT 3 (± 2.2 log10) at Week 1, but these declined to a similar level to the antibodies elicited by formulations 8 and 9 (1.7 log10–1.9 log10) at Week 3 (Fig. 2F). At Week 22 only antibodies to SAT 1 (Fig. 2D) could be detected in all 3 formula- tions, while no titres to SAT 2 (Fig. 2E) and SAT 3 (Fig. 2F) could be demonstrated. The cattle vacci- nated with formulation 10 received a booster vacci- nation at Week 24, resulting in a positive titre against the SAT 2 antigen at Week 55 (Fig. 2E), but not against the SAT 1 antigen (Fig. 2D). At Week 55 the antibody titres against the SAT 1 and 2 antigens in formulation 8 were positive (Fig. 2D and E) while no antibodies were induced by the SAT 3 antigen in all three vaccine formulations (Fig. 2F). The booster vaccinations at Week 55 in all the groups of cattle resulted in positive titres to all three antigens in all the formulations at Week 82 (Fig. 2D–F). DISCUSSION It is imperative that research should be intensified to develop more effective vaccines containing the SAT serotypes and to investigate the use of different ad- juvants and other boosters that could elicit longer lasting immunity, as gathering animals at frequent intervals for vaccination in extensive farming sys- tems can create logistical problems. The FMD ISA 206B (formulation 2) and ISA 50 (for- mulation 3) containing antigens from the three SAT serotypes and containing saponin as immunostimu- lant elicited higher and longer lasting VNT antibody titres in cattle than the AS (formulation 1) and IMS 1313 (formulation 4) vaccines. In the group of cattle vaccinated with FMD vaccine adjuvanted with ISA 206B and containing saponin, a booster vaccination after 8 weeks did not elicit initial high antibody re- sponses, but titres above the 1.6 log10 cut-off titre were maintained for 28–50 weeks. The cattle vac- cinated with the AS FMD vaccine that received a booster vaccination at 4 weeks only maintained an- tibody titres above the cut-off titre for 8–12 weeks. Hunter (1996) reported similar findings in a prelimi- nary evaluation of oil-adjuvanted FMD vaccines con- taining the SAT serotypes. Cattle vaccinated with a monovalent SAT 1 vaccine containing different oil adjuvants (W/O, W/O/W and incomplete Freund’s) without saponin as immunostimulant, maintained VNT titres higher than 2.2 log10 for at least 6 months, whereas the cattle vaccinated with the AS vaccine only maintained the VNT titres above the cut-off of 1.6 log10 for 2–3 months (Hunter 1996), which cor- responded with our findings. Groups of cattle vac- cinated with W/O/W-adjuvanted FMD vaccine con- taining the same SAT 1–3 vaccine strains described in this investigation developed neutralizing antibody responses of at least 2.2 log10 within 7 days and maintained antibody levels of above the cut-off of 1.6 log10 for the duration of the trial, which was up to 330 days (Hunter 1996). The difference in initial im- mune responses between the two studies could pos- sibly be ascribed to the payload of antigen present in the vaccine formulations, since Hunter (1996) used a payload of 12 μg of each antigen per dose, where- as the cattle in this trial were vaccinated with 3 μg of each antigen per dose. In this investigation four out of six of the cattle vac- cinated with the AS and ISA 206B-adjuvanted FMD vaccines were protected against live FMD virus challenge 50 weeks pv despite the fact that no neu- tralizing antibodies could be detected in the first group. In a follow-up potency test with an ISA 206B- adjuvanted FMD vaccine (formulation 5) containing SAT 1–3 with added saponin as immunostimulant, cattle were protected against SAT 3 challenge us- ing a payload of 0.75 μg of FMD SAT antigen per dose, even though the cattle did not seroconvert to SAT 3 before challenge. Similarly, 0.75 μg per dose of SAT 2B in an ISA 206B adjuvant containing sa- ponin (formulation 6) was sufficient to protect cattle from homologous live virus challenge. Only one of the six cattle vaccinated with the ISA 50 (formula- 28 Adjuvants for foot-and-mouth disease vaccine tion 3) vaccine was protected from live virus chal- lenge, despite the presence of neutralizing antibod- ies to the SAT 2B antigen at the time of challenge. These results show that a high neutralizing antibody response does not necessarily lead to protection and that cattle with a negative antibody titre can still be protected against homologous virus challenge. The cattle might succumb to heterologous challenge, but this has not been tested. In a previous challenge experiment only 3/4 and 2/5 cattle vaccinated but not boosted with a W/O/W-adjuvanted vaccine with- out saponin containing SAT 1–3 antigens were pro- tected when challenged 7 and 11 months after vac- cination, respectively, although they received a much higher payload of antigen, and still had detectable antibody titres (Hunter 1996). Therefore, it seems that the booster vaccination and the addition of sap- onin may have had an effect on the protection levels of the vaccinated animals in our study. The cattle vaccinated with the AS FMD vaccine (for- mulation 1) were probably protected by cellular im- munity caused by the presence of saponin, since it induces strong TH1 and TH2 responses and mod- erate CTL responses to some proteins, probably as a result of forming mixed protein-saponin micelles (Cox & Coulter 1997). Barnett and co-workers (2004) demonstrated that sheep vaccinated with AS vac- cine containing O1 Lausanne elicited both neutral- izing antibody and gamma interferon responses. CD8+ response in cattle following infection with FMD similarly showed that cellular responses might be involved during FMD infection (Childerstone, Cedillo- Baron, Foster-Cuevas & Parkhouse 1999). Pigs vac- cinated with a 1 μg per dose of emergency SAT 1 FMD vaccine formulation 6 without saponin were fully protected from heterologous virus challenge. Phylogenetic comparisons indicated that the out- break virus clustered in the same topotype as the vaccine strains (Brückner et al. 2002), while cross neutralization tests indicated a close antigenic rela- tionship to the SAT 1 vaccine strains (r-value of 0.6) (J.J. Esterhuysen, personal communication 2001). These results demonstrate that ISA 206B-adjuvan- ted FMD vaccine without saponin can protect pigs against live heterologous virus challenge 36 days pv if the challenge strain is antigenically and geneti- cally closely related to the vaccine strains. In a re- cent study, pigs vaccinated with a W/O/W FMD vac- cine at a payload of 3 μg per dose all developed FMD signs when challenged with homologous live virus 7 days pv, whereas pigs vaccinated with an increased payload of 12 μg per dose were partially protected when challenged at 7 days pv, and com- pletely protected when challenged 14 days pv (Eblé, Bouma, De Bruin, Van Hemert-Kluitenberg, Van Oirschot & Dekker 2004) These pigs developed weak IgA responses following vaccination that in- creased significantly after challenge on Day 7 pv. How ever, protection was correlated with the neu- tralizing antibody response and not the IgA respons- es ((Eblé, Bouma, Weerdmeester, Stegeman & Dek- ker 2007). An FMD vaccine containing O1 Manisa (3 μg/mℓ) and adjuvanted with W/O/W emulsion protected pigs from heterologous virus challenge (O Taiwan), although the challenge strain was not ge- netically or antigenically (r-value of 0.4) closely re- lated (Eblé, De Bruin, Bouma, Van Hemert-Klui ten- berg & Dekker 2006). The Montanide® IMS 1313 adjuvant (FMD vaccine formulation 4) consisting of nanoparticles contain- ing an immunostimulant in a water-based formula- tion was also evaluated in this investigation. Cattle vaccinated with vaccine formulation 4 containing saponin as immunostimulant that received a boost- er vaccination at 8 weeks were not protected from live virus challenge 1 year after vaccination. The IMS 1313 adjuvant containing saponin did not show any auto-boost effects, even though nanoparticles can act as slow-release vaccines (Cox & Coulter 1997). Preliminary results of the evaluation of micro- sphere-encapsulated FMD vaccine containing the SAT 1–3 serotypes as slow-release vaccines also showed disappointing results (unpublished data 2005). IMS-adjuvanted FMD vaccines presented con trasting results in mice in which they elicited sim- i lar or higher antibody titres than the ISA 206-adju- vanted FMD vaccine (Quattrocchi, Fon de vila, Pap pa- lardo, Sadira & Zamorano 2006), while also inducing interleukin 2 (IL-2), IL-4 and gamma interferon re- sponses and protecting mice at 7 days pv (Quat- trocchi, Bianco, Fondevila, Pappalardo, Sa dira & Zamorano 2004). The field evaluation of the ISA 206B-adjuvanted FMD vaccine in the presence or absence of saponin as immunostimulant yielded different results at Daantjie and Msogwaba dip tanks even though the same vaccine formulations were used at both dip tanks. This demonstrates clearly the influence of the vaccination campaign at different localities where it is possible that vaccines were not applied in an op- timal manner. The supervision of the experiment at each location was reliant on different people and, in addition, there were staff changes during the course of the experiment that could possibly have had an influence on the accuracy of the sera and data col- lection. Furthermore, the data evaluation at Msogwa- ba was influenced by the low numbers of animals 29 M. CLOETE et al. bled on certain dates, for example at Week 55 only 28 % of the animals initially recruited for the study were presented at the dip tank. It is also possible that cattle could accidentally have been vaccinated during the routine bi-annual vaccination campaign, explaining why the titres against the SAT 1 and 2 antigens in ISA 206B vaccine formulation without saponin (formulation 8) at Msogwaba dip tank were positive at Week 55 (Fig. 2D and E). Smitsaart and co-workers (2000) evaluated W/O FMD vaccine formulations containing saponin as immunostimulant in different cloven-hoofed domes- tic animal species. Cattle vaccinated with W/O-adju- vanted FMD vaccine with saponin at a payload of 9.7 μg per dose developed significantly higher initial antibody titres than cattle vaccinated with a W/O vaccine at a payload of 38.8 μg per dose without saponin (Smitsaart et al. 2000). The cattle vacci- nated with W/O vaccine with added saponin devel- oped higher IgG1 and IgG2 responses than the vac- cine without added saponin. In a follow-up trial ISA 206-based FMD vaccines consisting of monovalent O1 Campos (payloads of 5 μg and 20 μg per dose) were evaluated in the presence or absence of sa- ponin. The enhancing effect of saponin was only apparent in cattle at low antigen payloads when compared to ISA 206-based vaccines lacking sa- ponin (Smitsaart et al. 2004). Although high antigen payloads were not tested in our investigation, no obvious advantageous effect of saponin in the ISA 206B-adjuvanted vaccine was observed when com- pared to the ISA 206B vaccine without saponin when using low payloads. In this investigation 67 % of cattle were protected for 1 year after receiving a primary vaccination and boosted 8 weeks later with ISA 206B-adjuvanted FMD vaccine containing sa- ponin. This is in contrast to a previous study in which only 40 % of cattle were protected 1 year after re- ceiving a single vaccination with a W/O/W-adjuvan- ted FMD vaccine containing a higher SAT antigen payload but no saponin (Hunter 1996). It is there- fore necessary to investigate further the potential benefits of adding saponin to the oil-based vaccines using SAT antigens. The results emanating from this study show that ISA 206B- and AS-adjuvanted vaccines may be equally suitable for use in South Africa, since both provided equal levels of protection against challenge. How- ever, this study was based on a small number of animals, and it is possible that the ISA-based vac- cines would provide better protection, as high anti- body levels have been shown to correlate with pro- tection (Barnett, Statham, Vosloo & Haydon 2003). Owing to the extensive farming practices prevalent in the buffer zone in SA it is not always possible to access animals on a regular basis for vaccination and the longer-lasting ISA 206B-adjuvanted vac- cine would therefore be preferable. Additionally, the antibody levels are more readily detectable, which is advantageous when serosurveillance is per- formed to monitor the efficacy of the vaccination campaign. However, further research is required to optimize the vaccines having an auto boost effect, which would eliminate the need for boosters. The effect of antigen payload must be investigated to determine whether an increased payload can lead to an increase in the duration of neutralizing anti- body body levels in cattle following a single vaccina- tion. ACKNOWLEDGEMENTS We thank the Department of Agriculture and the Red Meat Research and Development Trust in SA for financial assistance. Dr Stephane Ascarateil, Seppic, AirLiquide, Paris, France, supplied the sam- ple Montanide ISA 206B, ISA 50V and IMS 1313 emulsions used in this study. Dr Ben du Plessis and personnel of the Mpumalanga Veterinary Services, Nelspruit, Mpumalanga assisted with communica- tion to the local farmers of the Msogwaba and Daantjie dip tanks to participate in this project, and to allow their cattle to form part of this investigation. 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